Ghee is
widely used in Indian cooking, and is the second largest consumed dairy product
in India. The ghee market is growing due to various forces: population growth,
rising disposable incomes, easy availability, and greater awareness about the
health benefits of ghee. No wonder the ghee market is growing at a CAGR of
around 15% during 2019-2024.
Currently,
Uttar Pradesh represents the largest market, accounting for majority of the
total ghee market in the country. It is followed by Rajasthan and Madhya Pradesh.
Some of the prominent players operating in the market include GCMMF, RCDF,
Mother Dairy, Patanjali, SMC Foods, etc.
(ref:
https://www.researchandmarkets.com/reports/4763046/ghee-market-in-india-industry-trends-share)
Ghee packaging materials with Nichrome
Although
ghee has long keeping quality and can be stored for 6 to 12 months under the
right conditions, proper filling and packaging plays a crucial role. Exposure
to heat, light, air, water vapour and certain metals can cause deterioration,
making ghee rancid.
Nichrome
offers technology to package ghee in all the most commonly used packaging
materials:
Tin Cans: These are generally used for bulk
packs of 5L and 15L, and coated to ensure rusting does not occur.
Glass
bottles: These
provide excellent protection to the ghee quality. Glass bottles are generally
used for retail packs of 100g to 500g.
Semi-rigid
containers: These
are generally made from HDPE and offer the advantages of being light weight,
economical and transport-worthy. These come in different types: blow moulded
HDPE bottles, jars & jerry cans; and PET bottles which are odour free and
offer gas barrier properties.
Flexible
pouches: These are
the most economical for ghee packaging. Materials used for pouches are chosen
to fulfil the following criteria:
- should not
react with ghee
- should be
easily available at low cost
- should be
nontoxic
- should not
allow printing ink to penetrate into the ghee
- should
have good barrier properties against spoilage
- should withstand
transportation
Nichrome’s
ghee packaging solutions
Nichrome
offers many solutions for ghee packaging to match your space, packaging format
and budget requirements. Following are the 3 most popular ones:
VFFS ghee pouchpackaging machine
Nichrome’s
most popular ghee packing machine is the FILPACK SERVO SMD, a durable,
heavy-duty performer, with touch screen HMI panel and PLC that controls
operations. It occupies less floor space and has an enclosed SS cabinet for
hygienic operation.
For
packaging ghee and other viscous products such as oil, ketchup, fruit pulp,
mayonnaise, curry pastes, and even grease, paint, adhesives, etc., FILPACK
SERVO SMD operates at a speed of 70 to 85 pouches per minute, depending on the
size of the package.
It packs in
3 side seal pouches in quantities ranging from 50 ml to 1000 ml.
FILPACK
SERVO SMD comes with twin head construction with independent head operation so
you can pack two different products and quantities simultaneously.
Bottle
Filling Line
Nichrome
offers an efficient integrated system for bottle filling and packaging that
covers a turntable, UV sterilisation chamber, automatic liquid filling machine,
cap feeding elevator, rotary capping machine, induction sealer, labelling
machine, date & batch coding system, and packing table.
It is a PLC
controlled system for viscous products such as ghee, ketchup, chocolate sauce
and more. Other applications include a wide range of food & beverage
liquids such as flavoured milk, soft drinks, energy drinks, water &
buttermilk; non-food liquids such as perfumes, oil, shampoo, handwash.
SKUs range
from 100 ml to 20 ltrs.
Tin
Filling Line
Nichrome's Tin
Filling Line is a sturdy, low-maintenance system made for accurate and
efficient performance. The PLC-controlled line has a digital LCD touch screen
displaying settings, and safety enclosures with interlocks for rotary parts.
This is a
tin/composite tin friendly line with auto lid feeding, placing and lid seaming.
Machine construction is available in SS3014, SS316 and MS painted material.
Various tin sterilisation and cleaning options are available.
Conclusion
The rising
demand for ghee and the cost-effectiveness of flexible packaging are good
reasons for ghee manufacturers to consider Nichrome's ghee packaging solutions.
Nichrome not only offers the latest technology for ghee packaging, it offers
the expertise to customise and manufacture solutions for enterprises big and
small.
Four decades
ago, Nichrome started operations as a pioneer in milk pouch packaging machines for
India’s White Revolution. Today, Nichrome’s know-how and capabilities cover
packaging of diverse dairy products. Nichrome is well known as a leading integratedpackaging solutions provider, trusted for its top-notch technology,
manufacturing capabilities, nation-wide support & service – and above all,
its problem-solving skills. Nichrome loves to partner with customers through
the complete life cycle, delivering the optimal application-specific solution.
Nichrome is
based in Pune, India, with a sales & service network that spans India and
the world. Nichrome has presence in 45 countries and more than 7000 successful
installations worldwide.
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