Integrated packaging solutions for edible Oil.

When it comes to flexible packaging solutions, Nichrome’s name instantly comes to mind. A pioneer in pouch packaging machines since 1977, Nichrome has four decades of unmatched experience and expertise in the field.

Oil Packaging Machines

Nichrome’s range of oil pouch packing machines and ghee packing machines is well known, and widely accepted both in India and abroad. There is the VFFS Filpack Servo SMD which is designed to pack an impressive 100 pouches/min. in 50 ml to 100 ml, 3-side seal pouch formats. Nichrome also offers the Totpack HFFS series of cooking oil packaging machines that incorporate linear technology from Spain. These compact & versatile PLC-based touch screen machines offer both single and perforated chain of pouches. TOTPACK is also equipped with well designed duplex modules for higher outputs.

However, Nichrome offers much more. For edible oil manufacturers, Nichrome offers extensive design, manufacturing and installation capabilities for complete packaging lines. Leading edible oil filling machine manufacturer, Nichrome can design end-to-end packaging solutions — including pre-primary packaging machines, primary oil pouch packaging machines, secondary and tertiary packaging machines, all automated and integrated for optimal performance. Based on the customer’s individual requirements and constraints, Nichrome custom-designs complete solutions to deliver the speed, accuracy and economy demanded by modern production.

By automating and integrating packaging lines, manufacturers and packaging companies can improve the rate of production while reducing cost and enjoying quick return on investment. Other benefits include waste reduction and minimization of downtime between runs. Customers also save on manpower costs and avoid human errors.

Edible Oil Packaging Machines

As a full-service packaging partner, Nichrome combines products, equipment and strategic guidance to deliver smart packaging solutions. That too with single-source convenience! Whether customers are just beginning to automate, augmenting n existing packaging system or looking for turnkey packaging solution, Nichrome has the in-house capabilities to address the challenges and cater to specific needs. Nichrome’s skilled team delivers the insight and expertise to help design, install commission and maintain entire packaging lines.

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Oil packaging made accurate and hygienic

Hygiene concerns, awareness and preference for healthy, fortified variants, and increased income levels are pushing up the market for branded cooking oil. While 20-25 big players such as Marico, Agro Tech Foods, Ruchi Soya, Adani Wilmar, Mother Dairy and Cargill India control over 60% of the edible oil market, there are about 200 small and medium regional players accounting for the balance in the sector.

For every oil manufacturer, big or small, hygiene and accuracy are crucial. Nichrome, India’s leading edible oil filling machine manufacturer with four decades of expertise to their credit, offers innovative oil pouch packing solutions for oil manufacturers. Nichrome packaging promises to protect the purity of the product, improve time-to-market, and enhance the retail value of the brand.

Vertical Form Fill Seal machines

vffs filpack servo smd

Nichrome’s Vertical Form Fill Seal (VFFS) automatic oil filling machines are built with innovation as their keystone and experience as the building block, to deliver utmost satisfaction for its customers. Nichrome’s Filpack Servo SMD and Sprint 250 Visco are engineered for all oil and related applications including ghee packing and for other viscous products such as vanaspati and fresh cream. Their CSPP  pouch and 3-side seal pouch are the perfect solutions for all cooking oil packing. The five-layer film with thickness larger than 85 microns works in three sizes of 100 millilitres, 200 millilitres and 500 millilitres.  The output speed is between 80 and 85 packs per minute. There is also a 1000 millilitres option. Accuracy for both ranges is plus/minus 2 millilitres.

The VFFS machines are high speed, accurate and hygienic, with the capability of packing two different products and quantities at the same time. Bag pulling is accomplished with ease through the deployment of a specially designed film roll unwinding feature. Space requirements are lessened as the oil filling machine does not have any side opening. The controller is operator friendly and the machine is totally mechanical with no need for compressed air.

The VFFS packaging solutions are built with an enclosed SS cabinet construction. UV sterilization of the packaging film is inbuilt. The machine isolates the film reel mounting area from other lubricating functionality ensuring no contamination on this front which is a possibility during transportation.

Horizontal Form Fill Seal machines

hffs totpack t140

The horizontal form fill seal (HFFS) automatic filling machine from Nichrome can pack between 5 and 250 cubic centimetres in the Simplex version and between 5 and 90 cubic centimeters in the higher-output Duplex mode. The rated output for the simplex version is 100 packs per minute while the duplex version delivers 200 packs per minute. The HFFS pouch filling machine utilizes piston filler for viscous applications. It comes with accessories such as a round edge pouch and a twin pouch cutter. Alternative pouch formats include the four-side seal and zipper pouch formats as well as a contour/profile pouch format. The pouches can be rolled out by the edible oil filling machine either one by one or as a perforated chain of pouches. The packaging materials for the HFFS machines are heat sealable laminates like PET/PE, Paper/Alu-foil/PE or co-extruded films.

With a wide selection of either HFFS or VFFS innovative packaging solutions, Nichrome ensures it has a solution for every need and budget. Elevate your oil filling or ghee pouch packing business with the superior speed, control and precision of Nichrome’s technology, and make your products the preferred choice among customers.

Visit us: www.nichrome.com

Oil pouch packaging – the linear way

When it comes to edible oil pouch packaging, few can match the capability or range ofcooking oil packaging machines offered by Nichrome. As a renowned, innovativeAutomatic Packaging Machine Manufacturer, Nichrome is trusted for its edible oil filling machines and ghee packaging machines.

With 40 years of experience in Design, Development & Manufacturing and 7000+ installations across 45 countries, Nichrome has made a name for itself as a trusted and expert brand for a whole gamut of pouch packaging needs.

Through a technology transfer deal with Totpack, Nichrome offers Indian oil manufacturers the advantage and versatility of cutting-edge, linear technology. Totpack of Spain is a technology specialist of Horizontal Form Fill Seal Packaging Machines. It is an internationally renowned company, backed by strong domain knowledge with extensive experience in horizontal packaging machines for a wide range of products.

With this tie-up, Nichrome offers the latest, international technology at Indian pricing. This, complemented by the advantages of local sales & service support, provides Indian customers with a winning combination.  

The Totpack range offered includes the T-110, T-140 (Duplex), T-170 and T-170 FE. All the machines are PLC based with touch screen interface and auto tuning temperature controller. The compact and versatile design offers both single and perforated chain of pouches. Totpack also offers well designed duplex modules for higher outputs.

A special advantage of the Totpack range is its versatility. When fitted with different fillers, these machines can be used to package a wide variety of products from powders, granular products and liquids like milk & juices to snacks, pasta and viscous products such as pickles, pastes & cosmetics. Fillers include the Servo Auger Filler, Cup Filler, Linear/ Gate Weigher, Multi Head Weigher, Piston Filler and Gravity Filler/ Flow Meters.

For edible oil, vanaspati and ghee packaging, the Piston Filler is used. Accessories include emboss coder, printer, gas flush, dust exhaust/dust collector and systems for material handling, counting and collating of packs, and Nichrome can also offer complete project design and integration services.

If you’re looking for an automatic oil filling machine to enhance productivity with accuracy, speed and linear efficiency, the Totpack range from Nichrome is definitely worth a look. Consult with Nichrome to find the edible oil packaging solution best suited to your needs and business objectives.

Visit www.nichrome.com

Edible Oil Pouch Packaging Protecting Oil from Spoilage

India is one of the largest producers and consumers of edible oil in the world. In India, different varieties of edible oil are consumed, generally depending on the regional preferences and availability.

Filpack Servo SMD

According to a report by ICPE (Indian Centre for Plastic in the Environment), oil and fat are subject to spoilage due to effect of environmental factors that can affect their stability. Oxygen is the most critical factor affecting stability. The presence of oxygen leads to oxidation and formation of hydro peroxides and peroxides and then aldehydes and ketones resulting in off-odours due to oxidative rancidity. Oil containing high degree of unsaturated fatty acids such as safflower, soya and sunflower are highly prone to oxidative rancidity whereas oils with high degree of saturated fatty acids are less susceptible.

Another important factor which contributes to the deterioration of oil is moisture. Hydrolysis of triglycerides results in formation of glycerol and free fatty acids. Off-flavors occur due to hydrolytic rancidity.

In India, 52% of oil and fats continue to be traded in loose/unpacked form. Traditionally, oil and fats have been packed in 15kg square tinplate containers. However, today, other types of packages like plastic containers, lined cartons and flexible pouches are commonly used.

For edible oil packing, Nichrome is the preferred supplier of oil pouch packing machines. As a renowned, innovative Edible Oil Filling Machine Manufacturer, Nichrome is trusted for its cooking oil filling machines and ghee pouch packing machines that help protect the purity of the product, improve time-to-market, and enhance the retail value of the brand. Nichrome’s Automatic Oil Filling Machine, FILPACK SERVO SMD is a high speed, accurate and hygienic cooking oil packaging machine designed to deliver an impressive 100 packs/min. in 50 ml to 100 ml, 3-side seal pouch formats.

Sprint 250 Visco

Flexible pouches and modern automatic form-fill-seal packaging technology ensure that the contents are protected from oxygen, moisture and contamination. Other advantages of packaging oil, vanaspati and ghee in flexible pouches are that they are more economical, and easier to transport & shelve than any other available package. FILPACK SERVO SMD packs limited quantities of edible oil, vanaspati and ghee in flexible pouches of 1 kg, 500 g and 200 g capacity. The pouches may be in the form of pillow or stand-up pouches.

FILPACK SERVO SMD may also be customized for pouch size and specialty products.

The VFFS edible oil filling machine is built with an enclosed SS cabinet construction for hygienic operation. UV sterilization of the packaging film is inbuilt. The automatic filling machine has the capability to pack two different products and quantities at the same time, and is suitable for a large range of film with minimal setting. The controller is operator friendly and the machine is totally mechanical with no need for compressed air.

To know more about how Nichrome’s expertise can enhance your oil packaging operations, visit: www.nichrome.com

Cooking Oil Packing Machine

Cooking Oil Packing Machine

Nichrome manufactures a wide range of cooking oil packing machine and pouch filling machine used for oil filling with various pouch format.

Applications: Edible Oil, Ghee, Vanaspati, Pasteurised Fruit Pulp, Mango Pulp, Fresh Cream, Tomato Puree, Mayonnaise, Bread Spread, Curry Paste, Lubricating Oil, Grease, Fevicol, Paint & Varnishes.

Cooking Oil Packing Machine

FILPACK Series is the next revolution to the oil packaging with heavy duty equipped machine that is accurate and high in speed. The series is equipped with fully mechanical machine with simple maintenance and friendly construction. The interface is upgraded with Touch Screen HMI panel and PLC that controls the heating element failure linked alarm generation and control mechanism. The machine occupies less installation floor space.

How we pack liquids better than others?

Liquid foods as commodities require utmost care when packing, sealing and most importantly post packing as it also includes the transportation, till it reaches the consumer.

Nichrome is a packaging machine manufacturing company, who are experts in manufacturing liquidpackaging machine, dairy products packaging and automatic filling machine. When it comes to liquid filling and packaging; the pouches have to be dry, convenient to handle and attractive. Liquids have unique requirements for packaging, since they need to stay fresh and odorless on the supermarket shelves for a long time.

Nichrome’s Horizontal Form Fill Seal and Vertical Form Fill Seal machines have been designed to cater to the vast and varied requirements in liquid filling and packaging segment. These include edible oil filling and packaging machines, ghee pouch packaging machine, milk packaging and other dairy products packaging solutions.

Understanding how the machine affects the product – Nichrome is aware that impact of the filler can cause the liquid to change its taste, colour, smell and taste. The state and viscosity of the product can be unconsciously changed depending on the liquid filling machines. For example if the liquid is passed through the pipes faster than the required speed the liquid’s physical structure can change causing it to be less viscous. Nichrome keeps the product characteristics front-of-mind when manufacturing equipment.

Consistency accuracy and reliability – Nichrome’s innovativepackaging solutions ensure that every pouch is filled with the same amount of liquid maintaining the consistency of the filling machine. Nichrome’s liquid filling and packaging solutions provide vital accuracy while packing through different pouches of various sizes and weights, thus reducing the percentage of wastage per batch. Nichrome’s leak detectors test for pin-hole leaks in individual containers by comparing air pressure decay rate to a benchmark container; thus ensuring no leaks, increased reliability and accuracy. 

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Pack Smart, Pack Dry

When it comes to Liquid filling and packaging the packets or pouches have to be essentially dry from outside, convenient to handle and they should look attractive. Liquids have unique requirements for packaging because they need to stay fresh and odorless on the supermarket shelves for a long time.

Nichrome’s Horizontal Form Fill Seal machines have been designed to cater to the vast and varied requirements in liquid filling and packaging segment. These include Edible oil filling machines, Ghee pouch packaging machine, Cooking oil filling and packaging machine, milk packaging and other dairy products packaging solutions.

Listed below are major advantages of Nichrome’s liquid filling & packaging solutions and how can they help you pack your liquid products effectively while retaining their original taste and aroma days and months after packaging.

Nichrome manufactures leak detectors to test for pin-hole leaks in individual containers by comparing air pressure decay rate to a benchmark container with no leaks.

Both automatic and manual leak detectors will work with a range of container sizes and shapes. Manual leak detectors are ideal for lower production facilities and allow the operator to test one container at a time for container seepage. Automatic leak detectors allow for inline container testing with anywhere from one to sixteen testing heads. The automatic leak detector also includes a reject station for containers found to have leaks.

AUTOMATIC LEAK DETECTOR

The automatic leak detector can act as a standalone leak detection system or can be added to an inline packaging system for constant leak detection. With one to sixteen heads, the leak detector measures air pressure decay rate and compares the rate to a benchmark.

MANUAL LEAK DETECTOR

The easy to operate manual leak detector allows an operator to test one container at a time for bottle seepage. The leak detector measures air pressure decay rate and compares the rate to that of a non-leaking container.

SPEED

Nichrome’s liquid filling and packaging solutions provide speed required to ensure maximum output per batch or shift boosting the overall productivity of the unit.

ACCURACY

Nichrome’s liquid filling and packaging solutions provide vital accuracy while packing through different pouches of various sizes and weights, thereby reducing the percentage of wastage per batch.

VERSATALITY

Products such as juices, squashes, edible oils, butter milk, curd, mineral water, flavored milk, lassi, etc. are hygienically packed in various pouch formats while retaining their natural goodness of taste and nutrition at all times.

EASE OF USE

The user friendly solutions offered by Nichrome are equipped with touch screen HMI panel that make operating process remarkably simple.

Call the experts in automated liquid filling & packaging solutions… call Nichrome Packaging Solutions. For more details visit us at http://www.nichrome.com/