HORIZONTAL FORM FILL SEAL MACHINES
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| HORIZONTAL FORM FILL SEAL MACHINES - Nichrome Packaging Solutions |
When it comes to modern packaging, FFS (Form Fill Seal) machines is now the accepted norm. With their
sophisticated computer interfaces and control networks, FFS machines offer
greater speed, savings and versatility - both in terms of applications and pouch
formats. FFS machines employ a wide range of material types and are
used across numerous markets including food, drinks, cosmetics, personal care, electronics,
stationary, chemicals and pharmaceuticals.
Horizontal Form Fill Seal machines are growing in popularity because of the volume and range of products that can be packaged using this type of machine. They also offer a wider variety of pouch formats and with different fillers, can package a diverse range of products.
In this sector, a range of machines are available: from simpler lower operational speeds, to higher throughput systems with a wider range of packaging sizes and features such as print registration. In addition, there are also specialist versions tailored to a specific product or need, such as hermetic sealing. As such, control solutions vary from simple stepper based, servo based with simple PLC controllers, motion controllers, PC based or often the vendors own dedicated controller. So based on their applications, space, output expectations and budget, buyers can find an HFFS machine that suits their operations.
In the bagging unit, the film is mounted on a reel unwinder. The heat sealable film flowing horizontally folds around a forming plough, and is then sealed on three sides by vertical sealing units before the pouch is cut vertically controlled by the photocell. The pouch opening device opens the pouch and brings it to the filling station.
Horizontal Form Fill Seal machines are growing in popularity because of the volume and range of products that can be packaged using this type of machine. They also offer a wider variety of pouch formats and with different fillers, can package a diverse range of products.
In this sector, a range of machines are available: from simpler lower operational speeds, to higher throughput systems with a wider range of packaging sizes and features such as print registration. In addition, there are also specialist versions tailored to a specific product or need, such as hermetic sealing. As such, control solutions vary from simple stepper based, servo based with simple PLC controllers, motion controllers, PC based or often the vendors own dedicated controller. So based on their applications, space, output expectations and budget, buyers can find an HFFS machine that suits their operations.
Pouch filling & sealing, the HFFS way
In the bagging unit, the film is mounted on a reel unwinder. The heat sealable film flowing horizontally folds around a forming plough, and is then sealed on three sides by vertical sealing units before the pouch is cut vertically controlled by the photocell. The pouch opening device opens the pouch and brings it to the filling station.
The filler dispenses the product in the set quantity into the pouch, and then the top stretching mechanism stretches the pouch to make a clean top seal for the standard 4 side sealed Flat Pouch or Standup Pouches.
Advantages of HFFS Technology
- Ideal for fragile products which cannot withstand a high drop
- Built for high volume production environments; duplex modules double output
- Delivers a variety of pouches (standup pouch, pouch with zipper or spout, etc.) for better product aesthetics and shelf presence
- Bags made on HFFS are less expensive than pre-made bags
- Total automation – savings on manpower costs
- Consistent packing rate
- Accurate filling; precise amount of product is dispensed into pouch without spillage
- Fast - increased production rate, reduced number of shifts
- Strong seal integrity
- Easy and quick to clean-out between production batches
- 'Online' film printing provides readable bar code and product info
Conclusion
Interested in getting an HFFS machine for your packaging line? We suggest you talk to a packaging solution provider who will work with you to understand your requirements, then select and integrate the best packaging equipment to optimize your company's operations. Nichrome works with you through the complete lifecycle to provide customized packaging solutions and technical support that truly enhance productivity with performance. To know more, www.nichrome.com
Interested in getting an HFFS machine for your packaging line? We suggest you talk to a packaging solution provider who will work with you to understand your requirements, then select and integrate the best packaging equipment to optimize your company's operations. Nichrome works with you through the complete lifecycle to provide customized packaging solutions and technical support that truly enhance productivity with performance. To know more, www.nichrome.com
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