Showing posts with label Automatic Milk Pouch Crating System. Show all posts
Showing posts with label Automatic Milk Pouch Crating System. Show all posts

Wednesday, 13 July 2022

The First Name in Secondary Packaging

 


Secondary packaging is an additional layer of packaging of products applied after the primary packaging to group a certain number of products into a cohesive SKU (Stock Keeping Unit). Secondary packaging is used by many businesses to contain, aggregate, pinpoint and protect the products within the primary packaging.

Secondary packaging may be in the form of either commercial packaging or consumer packaging. Secondary commercial packaging is rarely seen by the end-user and it is not designed to appeal to them. The materials for secondary commercial packaging tend to lack colours and graphics. Secondary consumer packaging is designed to appeal to consumers while still providing an additional protective layer for the product. This kind of packaging is designed to be attractive with colours and graphics that entice customers to make the purchase. 

When secondary packaging is done with apt branding and packaging design, it can act as the catalyst that clinches the sale of your product to the consumer over those of competitors sitting on market shelves beside yours.

Secondary packaging can add to the luxurious experience of using a product. It imbues sophistication to the packaging and adds the differentiating factor between a premium product and a mainstream one. For eg, a premium food product may have multiple layers of packaging that extend the experience of consuming it.

Secondary packaging may even be required to protect and secure the packaged product during shipping in addition to shielding the primary packaging from scuffs and scratches.

Another goal of secondary packaging is to provide tamper-proof packaging, to ensure that the primary product is not tampered with during transit. Secondary packaging helps the consumer ascertain if the primary product was damaged, contaminated or tampered with on its way to them.

Elements of Secondary Packaging

The secondary product packaging can be composed of many elements: 

-       The box

-       Interior padding

-       Product assortment separators

-       Physical reinforcement to prevent transit damage 

The various elements of secondary packaging can have another level of branding to increase the product’s appeal and visibility on retail shelves. 

Benefits of Secondary Packaging 

1.    Ease of Transportation - When transporting large numbers of SKUs, it is important to have something to hold them together for practicality and convenience. The secondary packaging may be in the form of a bigger box/carton or a shrink-wrapped bundle of products that makes them easy to transport.

2.    Increased Convenience - Secondary packaging makes it easy for consumers who want to buy a bundle, assortment or batch of a certain product to handle and carry it conveniently.

3.    Improved Merchandizing - The secondary packaging of smaller items can be used to increase the aesthetic appeal of these products on market shelves.

4.    Value Proposition - Bundling an assortment of products into a single SKU can add to the value perceived by the consumer, leading to increased sales.

5.    Benefits for Ecommerce - The right secondary packaging can help Ecommerce companies prevent damage during shipping, improve brand recognition and enhance the customer experience.

 Secondary Packaging Solutions from Nichrome 

Nichrome is India’s top integrated packaging solutions supplier and one of the best packaging machine manufacturers with numerous secondary packaging solutions for a wide range of applications. Nichrome provides packaging solutions in India that are custom-made according to the customer’s requirements, space and budget. These are integrated with a primary packaging machine for an end-to-end solution.

Their secondary packaging solutions include: 

Automatic Pouch Stacking and Wrapping System

This is a high-speed stacking and wrapping system used in single and duplex machines that can pack and stack as per requirements. It consists of a conveyor, pouch orienter, pusher, and flow wrapping machine. 

HDPE Bag Filling System

This is a system that is controlled by PLCs and comes with an LCD touchscreen HMI that displays its status and is used to change settings. This system has an incredibly user-friendly design that allows for fast changeovers. It can pack in different bag sizes ranging from 500 to 5000 grams.

Cartoning Machine

Nichrome’s Horizontal Carton Packing Machine is significantly fast and efficient. This is a secondary packaging machine and carton box packing machine which has an output rate of 50-55 cartons per minute. It can handle a range of cartons: parallel tuck in, opposite tuck in, lock bottom and glued.

Automatic Milk Pouch Crating System

This is a system that solves the issue of counting and filling pouches in crates in sync with high-speed primary packaging machines. This is a customizable system that can be designed according to the customer’s floor layout and the number of machines. It provides a complete end-of-the-line solution that encompasses everything from crate washing to cold storage. It helps to adhere to the quality and safety standards in addition to keeping count of pouches and crates. 

Conclusion 

Make the best use of space, and enhance efficiency and resource utilization with Nichrome’s bespoke automated secondary packaging solutions. Nichrome’s expertise as a case packer manufacturer in India has been developed over 4 decades in the business, with more than 7000 successful installations in over 45 countries across the globe. Nichrome is your first choice comprehensive end-to-end integrated packaging solutions provider.

Tuesday, 21 June 2022

Integrate Your Milk Packaging with Nichrome

 

Nichrome India’s expertise and experience in milk packaging are well known. The foundations were laid over four decades ago when Nichrome designed and manufactured India’s first homegrown milk pouch packaging machine in reply to the Government of India’s call for cost-effective indigenous packaging technology to support and catalyse India’s White Revolution. Nichrome’s first Filpack machine was commissioned at the Kurla Dairy, Mumbai, from where milk pouches were first commercially distributed on 7th March 1977. 

Since that incredible feat, Nichrome has only been augmenting and developing its capabilities and offerings for milk packaging with every subsequent decade. Nichrome today offers automated packaging machines and integrated packaging systems for a diverse range of dairy products including liquid (milk, buttermilk, flavoured milk), viscous (ghee, vanaspati, curd) and powders (dairy whiteners, milk powder). Nichrome’s range of dairy packaging machines and systems bring with them pertinent common advantages such as a compact, maintenance-friendly construction, high-speed performance, exemplary hygiene standards, and accurate filling and sealing. 

Nichrome’s Milk Packaging Systems 

Nichrome has designed a revolutionary primary packaging + secondary packaging combination for the milk industry. It is made up of Nichrome’s Filpack Servo 12K and a Milk Pouch Crating System.

 Filpack Servo 12K

 The pride of Nichrome’s milk packaging portfolio, the Filpack Servo 12K is the fastest milk pouch packaging machine with a speed of 12,000 packs/hour.

 Features of Filpack Servo 12K:

 -       CSPP pouches of co-extruded LDPE in SKUs of 200 ml, 500 ml and 1000 ml

-       Independent balance tanks for flexibility to handle single or multiple products simultaneously

-       Can pack free-flow liquids such as flavoured milk, lassi, juice, mineral water

-       Minimal spillage and wastage

-       Fully stainless steel structure, digital heat control system that provides maximum accuracy with a separate control panel box

-       Built-in jumbo roll with a web tracking attachment

-       Easy to set and change recipes and quantity through the HMI panel

-       Machine operations can be controlled using a remote control and machine automation can be accessed remotely through a state-of-the-art ‘Data Over Internet’ feature

-       The insulated tanks installed in this system maintain product temperature and minimize energy consumption 

Flexible milk pouches are not self-supporting, so they compulsorily need secondary packaging. Also, since these pouches are packed at high speeds by Nichrome’s Filpack Servo 12K milk filling machine, manually lifting them in crates for transportation isn’t just slow, it could be inaccurate too. 

Automatic Milk Pouch Crating System

 Nichrome’s Automatic Milk Pouch Crating System brings to the table a complementary secondary packaging solution that counts and fills pouches in crates in synchronization with Nichrome’s high-speed milk pouch packaging Filpack Servo 12K machine. This helps make the process systematic, automated and quick. It also helps to maintain the quality and food safety standards while keeping a count of the number of pouches and crates.

 Advantages of Nichrome’s Crating System:

      This system can be custom-made as per the floor layout and number of machines

     A complete end-of-the-line solution, from crate washing to cold storage

     Fully automated solution that reduces labour

     Keeps the secondary packing process hygienic and modern

     Enhances productivity

     Independent of speed of machines/number of heads

     Independent of the volume of pouches

     Every crate has the correct pouch count

     Optional features include data logging and online crate weighing. The entire data of the production process can be logged and saved in the Cloud or central server system

     Optional Online Leak Detection Mechanism in which each pouch from the conveyor is passed through a pressing conveyor which removes excess air from the pouch, through which operators can readily differentiate leaky pouches

Conclusion

 Nichrome's demonstrated expertise in dairy products packaging technology is well renowned - not just in India but in other countries too. Nichrome offers multiple packaging solutions for dairy products such as milk, lassi, buttermilk, curd, cream, ghee, and even dairy whitener and milk powder.

If you’re on the lookout for a seamlessly integrated milk packaging system that can deliver efficient, trouble-free performance every day for a sustained period of time, connect with Nichrome. Nichrome will carry out a detailed study of your operations, requirements, space and facilities to provide you with a complete customized solution. As a result, you get a primary packaging machine plus a secondary packaging solution that is integrated and tailored for the optimal utilization of space, performance and resources.

 For further information about the milk packaging systems and other cutting-edge integrated packaging solutions, contact www.nichrome.com.