Showing posts with label Automated packaging machines. Show all posts
Showing posts with label Automated packaging machines. Show all posts

Friday, 30 January 2026

The Role of Snacks Packaging Machines in Driving the Indian Packaging and Food Industry

 

The Indian food industry is undergoing a rapid transformation. From traditional local markets to organized retail shelves, ready-to-eat foods especially snacks are now central to consumer diets across age groups. This shift isn’t just about changing tastes; it’s driven by urbanization, rising disposable incomes, and evolving lifestyles demanding convenience, quality, and safety. In this dynamic landscape, snacks packing machines are emerging as pivotal enablers acting as the bridge between production efficiency and consumer expectations.

With the Indian food packaging sector itself projected to grow significantly, the strategic importance of snack packaging technologies cannot be overstated. According to forecasts, the Indian food packaging market alone is expected to reach USD 39.6 billion by 2033, expanding at a CAGR of around 6.9% a clear indicator of strong growth in packaged foods overall.

A Snack Revolution: Growth of the Indian Snack Market

The first pillar for understanding the role of packaging machines is the explosive growth of the snack industry in India. Industry data suggests that the Indian snacks market is poised to exceed INR 1.2 trillion by FY26, growing at a CAGR of around 13% due to convenience-driven consumption and diversified snack preferences.

Snacks from namkeen to extruded snacks, puffed products, nuts, and ethnic offerings are no longer occasional treats. They have become lifestyle staples, driven by both urban demand and a rising presence in semi-urban and rural markets. This scale of demand requires packaging solutions, including namkeen packing machines, that can keep pace with production volumes while ensuring product freshness and food safety.

Why Packaging Machines Matter

1.    Preserving Freshness and Quality

At the heart of snack appeal is freshness. Consumers associate crispness, aroma, and appearance with product quality. In snacks like potato chips, even slight exposure to oxygen or moisture can degrade texture and flavor. Advanced snack packaging machines, especially vertical form-fill-seal (VFFS) and horizontal flow wrap systems help maintain optimal packaging conditions by controlling sealing parameters, integrating nitrogen flushing, and reducing exposure to contaminants.

Flexible packaging formats, such as pouches and sachets, dominate the snack market because they preserve texture, prevent breakage, and extend shelf life. These formats require precision filling and sealing tasks that manual processes simply can’t match at scale.

2.    Delivering Scale and Speed

One of the defining advantages of modern snack packaging machines is automation and throughput. In competitive markets, speed matters. Machines designed for high-speed, consistent output allow manufacturers to meet growing volume demands without compromising quality.

This capability becomes particularly important for large snack brands as well as regional players who aim to scale production to meet distribution demands across multiple states, retail formats, and e-commerce platforms. Automated systems reduce bottlenecks in packing lines, minimize downtime, and enable consistent output even during peak demand cycles.

3.    Enabling Product Variety and Innovation

Consumer preferences are becoming more fragmented, with demand for diverse formats (single serve, multi-packs, resealable pouches), flavours, and price points. Packaging machines equipped with multi-lane filling, adjustable format settings, and smart control systems allow companies to support this product diversity without costly manual changeovers.

For example, a single packaging machine might handle different pouch sizes, accommodate resealable zippers, or switch between extruded snacks and nuts, all with minimal recalibration. This flexibility expands brand portfolios and supports experimentation with new offerings.

Boosting Operational Efficiency

In addition to speed and flexibility, packaging machines significantly enhance operational metrics:

Reduced Labor Costs

With automation handling most of the packaging process, companies can optimize labor resources. This is especially valuable in India’s manufacturing landscape, where labor costs and skill availability vary widely across regions.

Improved Hygiene and Safety

Modern packaging machines incorporate hygienic designs and automated handling systems that reduce human contact with food products. This aligns with FSSAI standards and helps ensure compliance with food safety regulations, a growing consumer expectation in India.

Lower Waste and Higher Yield

Accurate weighing, filling, and sealing reduce material wastage and avoid product giveaways. Tight quality control through sensors and real-time feedback systems further minimizes defect rates.

Impact Across Food Segments Beyond Snacks

While the focus here is on snacks, the benefits of packaging machines extend across several food categories:

Ready-to-Eat and Packaged Meals

As on-the-go lifestyles grow, ready-to-eat foods require reliable packaging to maintain freshness and texture. Machines designed for rapid sealing and flexible formats help producers compete in segments like instant noodles, baked foods, and frozen snacks.

Confectionery and Bakery Goods

Precise packaging extends shelf life without preservatives, which consumers increasingly prefer. Machines that handle delicate products without damage are essential for maintaining product integrity.

Health and Nutrition Foods

With rising health consciousness, products like cereal bars, roasted nuts, and baked snacks are gaining traction. Packaging that prevents oxidation and moisture ingress is critical to retaining nutritional value.

Overall, the food and beverage packaging sector in India was valued at more than USD 14 billion in 2023 and is expected to grow to over USD 21.6 billion by 2030, demonstrating strong adoption across multiple food segments, not just snacks.

E-Commerce and Distribution Dynamics

One of the fastest-growing drivers of packaged snacks is the rise of e-commerce. With online platforms penetrating deeper into tier-II and tier-III cities, snack brands are expanding their reach beyond traditional retail channels. Packaging machines help brands produce distribution-ready formats that survive transit stresses reducing damage and returns.

Flexible security features, tamper-evident seals, and easy-to-open designs enhance the consumer unboxing experience, an important differentiation point in crowded online marketplaces.

Supporting MSMEs and Regional Players

In India, the snack industry isn’t only led by large conglomerates. A vibrant ecosystem of micro, small, and medium enterprises (MSMEs) contributes significantly to the regional snack economy by producing ethnic and traditional products with distinct flavours and cultural identities.

The availability of compact snack packaging machines tailored for small-batch operations enables these players to enter organized markets. Machines with smaller footprints and modular configurations allow MSMEs to maintain quality while reducing upfront investment barriers. This democratization of packaging technology supports entrepreneurship and regional economic growth.

Sustainability and Regulatory Compliance

Packaging waste and sustainability are key considerations as India modernizes its food industry. Governmental extended producer responsibility (EPR) norms and rising consumer demand for eco-friendly packaging are encouraging brands to rethink materials and machinery.

Snack packaging machines increasingly incorporate compatibility with biodegradable films and recyclable materials, aligning production lines with sustainability goals. This shift is vital, considering that packaging waste especially from food and beverage sectors represents a significant environmental concern in India.

India’s packaging market overall is expected to reach USD 169.7 billion by 2030, with food packaging comprising nearly half of that share, reflecting the critical role of packaging machinery and materials innovation in long-term industry growth.

Future Trends Shaping Packaging Machine Adoption

Smart and Connected Machines

The integration of IoT, predictive maintenance analytics, and remote monitoring is transforming packaging lines into intelligent production ecosystems. These capabilities improve uptime, enhance quality consistency, and provide actionable data for operational optimization.

Flexible and Hybrid Machines

As product portfolios diversify, hybrid machines that handle multiple formats without manual retrofits are becoming more popular. This increases line utilization and reduces downtime.

Sustainability-Oriented Innovations

Packaging machines are increasingly designed to work with eco-friendly substrates (such as compostable films and recycled plastics) while maintaining sealing quality and barrier performance. This supports regulatory compliance and brand sustainability commitments.

Key Contributions of Packaging Machine Manufacturers

1.    Quality & Consistency at Scale

Packaging machine manufacturers enable food brands to produce uniform, high-quality packages at high speeds. This ensures product consistency, reduces human error, and elevates overall brand trust across markets.

2.    Enhanced Food Safety & Shelf Life

Modern machines like automated vertical form-fill-seal (VFFS) systems and high-precision sealers significantly improve hygiene, barrier protection, and shelf life, minimizing spoilage and contamination—critical factors for snack products.

3.    Operational Efficiency & Cost Savings

Automated packaging lines reduce labor dependency, improve throughput, and lower waste. Smart controls, accurate filling, and reliable sealing translate to lower operating costs and higher production yield.

4.    Flexibility & Product Diversification

Manufacturers offer versatile machines capable of handling multiple formats, sizes, and product types allowing brands to innovate with single-serve packs, multi-packs, and customized formats without expensive retooling.

5.    Support for MSMEs & Market Expansion

Compact and affordable solutions enable small and medium enterprises (MSMEs) to enter organized retail and e-commerce channels, expanding India’s food ecosystem and fostering regional entrepreneurship.

Nichrome In the Snacks Industry

Nichrome India Limited is a leading packaging machine manufacturer in India, known for robust, reliable, and adaptable solutions for the snacks industry. Designed to meet the demands of high-speed and flexible snack packaging operations, the SP 250 Snackpack stands out as a purpose-built solution that supports consistent performance, product integrity, and scalable production.

SP 250 Snackpack — Key Contributions

       Versatile Performance: Designed for a range of snack products (namkeen, extruded snacks, nuts, biscuits), offering multipurpose packing capability on a single platform.

       High Throughput: Delivers competitive speeds ideal for medium and large-scale operations, helping brands meet growing demand efficiently.

       Precision & Consistency: Equipped with accurate weighing and sealing systems to ensure consistent fill and quality across every pack.

       User-Friendly Operation: Intuitive controls, quick changeovers, and minimal maintenance make it suitable for both established brands and growing businesses.

       Scalability: Its modular design supports future upgrades, enabling businesses to scale production without complex retrofitting.

Packaging machine manufacturers in India like Nichrome India Limited are not just suppliers of equipment they are enablers of industrial growth. By providing reliable, flexible, and efficient food packaging machines such as the SP 250 Snackpack Machine, they help food companies:

       meet consumer demand,

       maintain quality and safety,

       reduce operational costs,

       and expand into new market segments.

Their contribution drives efficiency, competitiveness, and innovation throughout the Indian packaging and food industry.

Packaging Machines Powering Industry Growth

The role of snack packaging machines in India extends far beyond mere automation. They are catalysts for:

       Product quality and freshness

       Operational efficiency

       Brand competitiveness

       Safety and compliance

       MSME empowerment

       Sustainable growth

With the Indian snack and food packaging markets rapidly expanding, packaging machinery, especially tailored snack packaging is central to driving value across the supply chain. As consumer preferences evolve, regulatory frameworks advance, and technology capabilities expand, the intersection of food processing and packaging machinery will continue to be one of the most dynamic and impactful arenas in the Indian food and industrial ecosystem.

Snack packaging machines play a critical role in industry transformation, supporting a more efficient, sustainable, and innovative future for Indian food brands and consumers alike.

 

Thursday, 18 November 2021

Seed Packaging Solutions From Nichrome


 Seeds generally come under two broad categories: edible seeds and agricultural seeds. Edible seeds, as generally known and consumed have gained popularity as food items. People around the world are waking up to the inherent health benefits of seeds such as sesame, pumpkin, cucumber, sunflower, flax, chia et al. These are fibre-rich seeds with phytonutrients that are being regularly consumed in salads, soups, snacks etc. 

Agri seeds is another category that caters to farmers mainly in grains, cereals, fruits, vegetables and oil and forage crops. Since agriculture is the principal occupation in India, there is a growing market for seeds with abundant marketing opportunities. In the current scenario, grain seeds are the dominant seed type with them accounting for more than half of the total seed production.

Seed Packaging Solutions from Nichrome 

Nichrome possesses a wide range of automatic seed packaging machines which are compatible with other grains, pulses, sugar, whole spices etc. Nichrome’s Excel Plus series of grains & seeds packaging machines utilise modern technology and offer novel packaging solutions that follow strict packaging quality standards for a diverse range of products.

Some of Nichrome’s Seed Packaging Solutions are: 

Excel 400 Plus Cup Filler 

The Excel 400 Plus Cup filler is a protean solution for seeds, grains, snacks, powders and other granular products. This machine can pack seeds in large bags of up to 10 KGs.

Pouch formats supported: CSPP, 4 Line Seal, Gusset, Penta Seal with D cut
Bagger speed: 80 packs per minute

Excell 400 Plus Intelligent Electronic Weigh Filler 

-Another versatile solution from Nichrome that is designed as per strict quality standards. This is a seed packaging machine that packs seeds in bulk bags of up to 10 KGs. 

-Pouch formats: 4 Line seal, Pentaseal, CSPP, Gusset Pouch, Pentaseal with D Cut

-Bagger speed: 80 packs / min

Excel Vertipack 320 

-The Excel Vertipack is India’s first vertical pouch packaging machine developed by Nichrome for seed and grain packaging and similar products like dry fruits, snacks, pasta et al. 

-Pouch formats: Standee, CSPP, CSGP, TSS, Quad Seal, Penta Seal

-Bagger speed: 120 packs per minute

 Wing 200 E-Line Snack Pack 

-The Wing 200 E-line is an exclusive seed packaging machine for start-ups and SMEs. These machines are designed to fit the space, budget and performance requirements of small firms and are the ideal solution for packing small and convenient seed pouches for snacking. 

-Pouch formats: CSPP, CSPP chain of Pouches.

-Bagger speed: 80 bags/min 

Why Nichrome? 

Nichrome has been at the forefront of next-generation packaging technologies since it developed India’s first indigenous milk packaging machine in 1977. Nichrome as a brand is trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing prowess in packaging systems. 

Nichrome offers infinite possibilities in integrated, automated packaging machines and automated packaging solutions - for enterprises big and small, for existing and emerging applications. They partner with customers through the complete lifecycle and offer application-specific solutions that are backed by dependable service and support.

Though Nichrome is based in Pune, India, its sales and service and service network spans the globe. Nichrome has an established presence in 45 countries with more than 7000 successful installations worldwide. 

Conclusion 

Nichrome products offer infinite possibilities in packaging solutions - for startups, medium-sized businesses or large MNCs, whether for existing or emerging applications along with one-stop convenience. 

Nichrome’s strong thrust on R&D allows them to partner with customers, study their market and particular application, and innovate integrated packaging solutions that deliver pertinent advantages. 

Nichrome possesses the expertise, capabilities and innovation to enhance productivity and enrich customer relationships in innumerable ways - It may be a small variation in a pouch format or customization of an existing machine; it could be a pro-actively developed filling system, or consultancy and system design for a complete packaging line.

Seed marketers - whether you are a start-up or an established producer of agricultural seeds - connect with Nichrome to find the ideal packaging solution for your application. Nichrome’s seed packaging machines and herb seed packaging machines ensure speed and efficiency of operations and the right market value for your product.

Tuesday, 19 October 2021

Packaging Machine Manufacturers - Why Nichrome?

 

The Indian Packaging Industry is estimated to grow at a CAGR of 26.7% in the period between 2020-2025. Growing populations, higher incomes, changing lifestyles, and the developing economy are the reasons behind this rapid growth. Major investments in the personal care, food processing and pharmaceutical industries are avenues of growth and expansion. The rise of India’s e-commerce industry is also fuelling this growth. 

Modern retail/department stores, with their overflowing shelves, provide clear indications of how the number and variety of packaged goods are increasing exponentially.

In this day and age, machines are employed to pack almost all types of consumer goods including pharmaceuticals, snacks, foods and beverages, electronics and electrical products and many more. Flexible packaging machines are overtaking the manual packaging process, with the capacity to perform the same process with much greater accuracy, lower manpower needs, and at a much greater speed and efficiency.

 If you’re a manufacturer, it must be patently obvious that automated packaging is the need of the hour to be able to compete in the crowded marketplace.

Reasons to invest in automated packaging machines 

The benefits of automated packaging are well known and proven. Automated packaging machines help producers: 

     Increase efficiency

     Boost capacity

     Extend the shelf life of the product

     Save on labour costs and human errors

     Eliminate safety hazards caused by manual operations

     Reduce material costs 

How to choose the right packaging machine manufacturer

 Automatic packaging machines can be considered expensive propositions. Ipso facto, one needs to be sure that he/she is making the right choice to ensure that his/her packaging machine manufacturer has what it takes to deliver the best solution. 

There may be a huge list of packaging machine manufacturers in India and whether you are on the lookout for packaging machine manufacturers in Mumbai, packaging machine manufacturers in Delhi or in any other city, you have to evaluate your supplier on the basis of the 6 points mentioned below:

Experience: How long has the packaging machine manufacturer been conducting business? Do they have a rich legacy and track record? Nichrome can boast of more than 4 decades of experience working on different applications in diverse industry verticals. A pioneer since 1977, Nichrome has remarkably improved its capabilities and offerings, and now offers the widest range and domain expertise among packaging machine manufacturers in India. 

Manufacturing: Are the machines being marketed manufactured by the supplier itself? Or are there dealers or multiple packaging machine manufacturers? Nichrome is an established packaging machine manufacturer in Pune for more than four decades now and has amassed world-class capabilities and infrastructure for manufacturing. This manufacturing expertise ensures that Nichrome has control over the construction and quality of the products they sell.

Design: With a strong thrust on R&D, Nichrome works continuously to improve upon its products and to introduce innovative solutions for specific applications. Nichrome has developed a range of filling systems to enhance the versatility of its packaging machines. Just changing the filler changes your  milk packaging machine into a viscous or Powder packaging machine. 

Customer Focus: Does the supplier just offer the basic packaging machine, negotiate the price and deliver the machine or does it assess and evaluate your requirements? Nichrome is a solution-driven, customer-focused packaging machine manufacturer that believes in being a partner for the best business results. Taking time and effort to understand customer needs, specific application requirements and limitations such as space, manpower, budget etc., Nichrome uses its decades of expertise and technical know-how to customize the optimal solution. 

Service: Does the supplier provide good service? Is your location covered? Are there sufficient spare parts available? Nichrome’s nationwide network of sales and service provides reliable and prompt support throughout the lifecycle of the machine. Nichrome delivers on time, carries out proper installation and commissioning, trains your workforce, and provides efficient post-sales service and genuine spare parts when needed.

Quality: Lastly, we consider Quality. In the case of big investments such as packaging machines, you will need to be confident that your purchase is the most effective and one that will deliver great performance, longevity and significant ROI. Nichrome’s brand has grown to be synonymous with Quality having built a stellar reputation over four decades in the business. All of Nichrome’s materials, manufacturing processes and products meet the latest, world-class Quality standards and certifications.

Conclusion 

While it may be easy to decide to go in for automated packaging, it is slightly more difficult to choose the right machine and manufacturer. You should preferably go in for a packaging machine manufacturer in India who has the right technology, quality and reputation, and will also partner with you through the entire cycle - analysing your needs, allaying your doubts and recommending the most cost-effective solution.

Nichrome’s strong belief in being a dependable and helpful partner allows them to suggest and even customize the optimal solution for customers. Nichrome partners with customers and assists them right from the first enquiry to the commissioning and onwards. Nichrome also helps train the customers’ staff on operating the new machine. Get in touch with Nichrome today for your automated packaging system requirements.

Monday, 27 September 2021

FOOD PACKAGING APPLICATIONS SERVED FROM NICHROME

 


The global food packaging market is vast, mature and growing at an exciting pace. Packaging companies serving the sectors of food, beverages, personal care and pharmaceutical are expected to do well in the post-pandemic situation, with changing demand patterns and government measures pushing up demand for packaged food products.

The food packaging market is broadly segmented into 3 categories based on product: rigid, semi-rigid and flexible. While rigid packaging has the largest market share, the flexible packaging market is growing exponentially due to technological advancements. Moreover, flexible packaging offers several advantages: it uses less material, needs less energy during formation, produces lesser greenhouse gases during manufacturing. Being lightweight & unbreakable, it is economical to pack, store and transport.

In India, few can match Nichrome’s expertise in flexible packaging for food products. Nichrome is a leading food packaging machine manufacturer with integrated packaging solutions. Nichrome’s packaging technology is well accepted around the world too.

Whether you want to package food grains, powders, liquids, viscous products or ready-to-eat foods, Nichrome offers a reliable, high-speed, cost-effective solution for your purposes.

Nichrome offers a wide range of food packaging machines, besides liquid packaging machines for products such as milk, juice, water. Let’s take a look at some of the different technologies Nichrome offers in food packaging machines:

Nichrome in Food Packaging

Nichrome’s entry into food packaging machines goes back four decades. Nichrome pioneered the first indigenous milk pouch packaging machine forty years ago, and since then has consistently grown its expertise and product portfolio to include the most efficient and cost-effective solutions for the food industry. Whether you are looking for liquid packaging machines or powder packaging machines, grains & seeds packaging machines or tea packaging machines, ketchup packaging machines or sugar packaging machines - Nichrome is the one-stop packaging machines supplier you can trust.

A key aspect of Nichrome’s food packaging machines is their versatility. Many of the machines are designed to serve a variety of applications by simply changing the filler. What’s more, Nichrome automated packaging machines ensure minimum downtime for activities such as product changeover, dimensions or filling weight changeover, cleaning, etc.

Let’s take a quick peek into Nichrome’s offerings for food packaging. The product portfolio can be broadly divided into the following sections, as per the applications they serve:

Oil & Viscous

For packaging oil and other viscous products, Nichrome's Filpack Servo SMD is a durable, heavy-duty performer, with a touchscreen HMI panel and PLC that controls operations. It occupies less floor space and has an enclosed SS cabinet for hygienic operation.

Nichrome also offers the Multilane Stickpack, a fast and durable stickpack packaging machine to package viscous products in convenient single-serve stickpacks that are gaining popularity in the hospitality and travel sectors.

Milk & Liquid

For milk, other liquids and dairy products, Nichrome's Filpack series offer reliable, hygienic and accurate liquid filling solutions. Equipped with advanced servo technology, Nichrome's milk and liquid packaging machines offer fast and accurate pouch packaging. The range includes:

- Filpack Servo 6K

- Filpack Servo 12K

- Filpack Universal

- Filpack CMD Alpha

- Filpack CMS 5L

Powder

Nichrome offers a range of proven powder packaging machines for the full gamut of free-flowing and non-free-flowing powders. Spice powder packaging machine or atta packaging machine, salt packaging machine or milk powder packaging machine–Nichrome has a suitable solution for every need.

Besides the multilane stickpack packaging machine for packing in small, single-use sachets, Nichrome offers some high speed vertical and horizontal packaging machines:

- Excel 400 Plus Servo Auger

- Sprint 250 Plus Servo Auger

- Maxima 200

- Maxima 400

- T-series of HFFS

Snacks & Namkeen

Nichrome offers a wide range of automated snack packagingmachines, each offering different flexible packaging formats. From large bulk packs and stand up pouches to chains of small pouches and sealed trays using MAP technology, Nichrome's snack packaging solutions offer a variety of pouch formats, speeds and applications. The machines vacuum-pack chips, namkeen kurkure, pasta, dry fruits, candies -even grains, sugar and pulses.

Nichrome also offers the Wing 200 E-Line for entry-level requirements of startups and SMEs. Other snack packaging machines include:

- Excel Vertipack 320

- Snackpack

- Excel 400 Plus Multi-Head Weigher

- Sprint 250 Plus Multi-Head Weigher

Grains & Pulses

Nichrome offers a wide range of automated packaging machines, filling systems and integrated packaging solutions for your grain and seed packaging needs. Food Packaging Machines like those in Nichrome’s Excel Plus series, equipped with modern technology offer innovative packaging solutions that follow stringent packaging quality standards for a wide range of products.

Whether you want to pack grain in 500gm retail pouches or larger 2 Kg and 10 Kg formats, Nichrome has the grain packaging machine for you. Nichrome also offers Wing 200 E-Line, an automated packaging machine for startups and small-medium enterprises. It offers all the technology and expertise in a compact, affordable format. Nichrome’s offerings include:

- Excel 400 Plus Intelligent Electronic Weigh Filler

- Sprint 250 Plus Intelligent Electronic Weigh Filler

- Excel 400 Plus Cup Filler

- Excel Vertipack 320

- Wing 200 E-Line Snackpack

These machines are also well suited for other applications such as sugar, tea, whole spices, dry fruits, even snacks & namkeen.

Tea & Coffee

Nichrome has been a pioneer in tea packaging machines in India. Today, besides tea packaging machines for packing tea in a variety of flexible pouches, Nichrome offers complete integrated packaging systems for tea packaging for end-to-end efficiency. For tea packaging and coffee packaging, Nichrome's rugged range of packaging machines includes:

- Excel 400 Plus Intelligent Electronic Weigh Filler

- Sprint 250 Plus Intelligent Electronic Weigh Filler

- Excel 400 Plus Servo Auger

- Sprint 250 Plus Servo Auger

- DH Wing Servo Auger Filler

- Excel Vertipack 320

- Multilane Stickpack & PV215 for sachet packaging of coffee powder

Nichrome also offers a series of horizontal form fill seal (HFFS) machines for packaging tea and coffee. The advanced linear technology and small footprint make Nichrome's T-series a popular choice.

RTE & Instant Mixes

For effective and hygienic packaging of ready-to-eat and ready-to-cook foods, Nichrome's Pick-Fill-Seal (PFS) machine comes with specially designed fillers.

The rotary filling and sealing technology of this RTE packaging machine enables 2 different fillers to dispense different ingredients in the same pouch, allowing for easy and gentle mixing of ingredients. Foods can be packed in a variety of stand up pouches which can then be subjected to retort packaging for longer shelf life.

Besides this horizontal packaging machine, Nichrome offers the Athena Thermoforming Tray Sealing machine from Tecnovac, Italy. Athena is able to seal, pack in a protective atmosphere (vacuum + gas) or with "Skin effect" all types of trays or jars. Due to its strong stainless steel structure and easy maintenance, Athena is ideal for use in small and medium-sized companies.

For marketers of cut fruits & vegetables, meat & fish, namkeen & sweets and even ready-to-eat meals like biryani, Athena ensures the food products stay safe and hygienic till they reach the consumer's table.

Conclusion

Try Nichrome for all your food packaging needs. Nichrome will study your product, understand your requirements, and deliver the optimal solution for your specific industry. For the latest, most cost-effective automatic packaging machines and packaging solutions India, Nichrome is the preferred partner for progress.

Monday, 24 August 2020

NICHROME'S FILLING SYSTEMS: Enhancing effciency and versatility of your packaging machine

 Today, across industries and geographies, automatic pouchpackaging machines are growing in use and popularity. The reasons are obvious: speed, simplicity, ease of use - and superior aesthetics of the finished package.

The filling system or filler is a crucial component of the form-fill-seal machine, both vertical and horizontal. The apparatus is responsible for the correct measurement and discharge of accurate quantities of the product to be filled in each premade pouch. Based on the type of product to be packed, fillers are decided. Some of the typical filling systems include cup filler, auger filler, linear weigh filler, combination weigh filler, piston filler, etc.

As India’s leading provider of integrated packaging solutions, and proven packaging machine manufacturer,Nichrome oers a range of filling systems for a wide range of Food products. Whether you are investing in a new VFFS packaging machine; looking to upgrade an old one or want to use your current automated packaging machine for packing new products, it’s worth taking a look at Nichrome’s innovative filling systems.

 

INTELWEIGH MULTI HEAD WEIGHER

This filling system has 10 weigh heads and a combination volume of 3000 cc. It is the ideal filler for solid products such as tea, sugar, rice, pulses, snacks, and other free-flowing granular products.

Features include:

• Bucket volume: 1.3 l

• Accuracy: 0.2 to 2 gm

• Weighing range: 10 gm to 1000 gm

• Speed: 70 dumps per minute

• Product contact parts: SS 304

• Display: 7 inch touch screen

• Buckets open and close with stepper motor

• Weighing method with load cell

 INTELWEIGH COMBI FILLER DH

This filling system is an aesthetically improved machine ensuring safety for users. It is the ideal filler for solid products such as seeds, whole spices, grocery products, Indian namkeen, etc.

Features include:

• Accuracy % sd: 0.5% /0.2%

• Weighing range: 50 gm to 2 kg/500 gm to 5 kg

• Speed: 40-50 dumps/minute for 1 kg; 15-20 dumps/minute for 5 kg

• Display: 7 inch touch screen

• Air consumption: 0.15 CFM at 6 bar

• Connected Load/Head: 0.25 kW

• Built in safety door guards with machine o interlock

• Broad range of filling capacities available

 

EASYFILL SERVO AUGER

For food packaging of powders such as spices, atta (flour products),milk powder, nutraceuticals, coee powder, premixes, instant mixes,even agro chemicals and pesticides, Nichrome’s Easyfill Servo Augerprovides accuracy, speed and effcient performance.The auger is available in dierent finishes as per customer's requirement. Choose from buffng, Teflon-coating or Nedox coating.

A unique feature of this filling system is its split hopper which facilitates cleaning and easy changeovers.

Other features include:

• Filling capacity: 5 cc to 2000 cc

• Servo driven auger mechanism

• Contact parts: SS 304 or SS 316 depending on product

• Gaskets: PTFE/Food grade silicon rubber

• Hygienic construction

• Structure: MS powder coated

• Hopper: inside buffng, outside matt finish

• Facilitates easy cleaning

 

CONCLUSION

Nichrome oers an exclusive portfolio of filler-weighers for diverse applications. With a range of filling capacities and built-in safety features, Nichrome’s filling systems can be integrated easily into existing packaging machines for greater effciency, speed and versatility.Whether it is a horizontal form fill seal (HFFS) machine or vertical form fill seal (VFFS)machine,

whether you want to package powders, granules or viscous products, consult Nichrome. With over 4 decades in the industry, and proven expertise in automated packaging technology,Nichrome will partner to develop and deliver the most apt and cost-eective integrated packaging solution for your industry.

Saturday, 18 July 2020

WORLD-CLASS LINEAR PICK-FILL-SEAL TECHNOLOGY FOR INSTANT FOOD PACKAGING




Instant food or ready-to-eat food is growing in popularity. And why not? It is convenient, saving time and energy. It offers variety and pampers our palate with diverse cuisines. It'smore cost-effective than eating out.

For manufacturers of such food products, Nichrome offers a sound and smart solution: PFS8.

PFS8 is a Pick-Fill-Seal 8-Station Machine with versatile Rotary Technology for instant food packaging. This horizontal form fill seal machine features next generation linear technology, providing multiple shape pouch packaging solutions to many industries.

The PFS8 Machine is sturdy and compact, operator friendly, easy-to-clean and maintain. The high precision, automatic packaging machine is controlled through a PLC, with the latest synchronised Motion Servo System.

Applications

PFS8 is ideal for packaging a wide range of ready-to-eat products such as palak paneer, dal makhani, butter chicken, biryani, pulao, matar paneer, punjabi chole, rajma masala, etc. besides ready-to-cook products like ready gravies, pasta, noodles, upma, poha, etc.

PFS8 is a big boon for food manufacturers who may want to diversify their product range. Different fillers can be used to package other products such as powders, granular products, snacks, free flowing liquids or viscous products.

Packaging material and pouch formats

The PFS8 uses heat sealable laminates like PET/PE, Paper/Alu-foil/PE, Alu/PF, Alu-foil/PE or Co ex films, and offers a variety of pre-formed pouches:

·         3 side seal pouch

·         4 side seal pouch

·         standup pouch

·         standup with zipper

·         standup with side spout

·         other customised pouch formats.

The Nichrome Advantage

The PFS8 horizontal packaging machine is brought to you by Nichrome, India's leading packaging machine manufacturer and provider of integrated packaging solutions. Nichrome believes in partnering with customers through the entire lifecyle, studying specific requirements and delivering the most appropriate, cost-effective solution.

Nichrome's expertise and experience in food packaging is proven over four decades. Discuss your needs with Nichrome and expect complete satisfaction. Nichrome delivers the complete package of consultancy, technology, domain knowledge, manufacturing, and after sales support.


Monday, 13 July 2020

COOKING OIL PACKAGING MACHINE BY NICHROME


Edible oil is a vital constituent of kitchens everywhere. The packaged edible oil market is growing relentlessly as consumers shift from buying loose oil to safer, more hygienic packaged oil.

In cooking oil packaging, especially for small quantities up to 1 litre, flexible pouches are growing in popularity due to their cost-effectiveness - both to manufacture as well as to transport and store. Pouches remain preferred packaging solutions due to their malleability and low weight. In addition, they protect the products from contaminants and improve retail value.

For pouch packaging of edible oils, Nichrome offers a range of VFFS and HFFS packaging machines. As a leading automatic filling machine manufacturer for over four decades, Nichrome has the expertise and technology to deliver innovative oil pouch packaging machines that pack with speed, accuracy and hygiene. Nichrome's edible oil packaging expertise combined with its sales and service network across the country and abroad make it a trusted partner for reputed cooking oil manufacturers, both big and small.

Nichrome's Filpack Servo SMD


The star of Nichrome's range of VFFS edible oil packing machines is undoubtedly the Filpack Servo SMD. A durable, heavy-duty performer, it has touch screen HMI panel and PLC to control operations. It occupies less floor space and has an enclosed SS cabinet for hygienic operation.

Filpack Servo SMD comes with twin head construction with independent head operation so you can pack two different products and quantities simultaneously.

Filpack Servo SMD packs in 3 side seal pouches at speeds ranging for 80-85 packs/minute for quantities of 100, 200 and 500 ml, and at 70-80 packs/minute for 1000 ml pouches.

This cooking oil packing machine is also a ghee packing machine, working with versatility and reliability for a range of viscous applications that include vanaspati, ketchup, fruit pulp, mayonnaise, curry pastes, and even grease, paint, lubricating oil, adhesives, etc.

Other features of Filpack Servo SMD

        Positive displacement pump filler with fine quality adjustment facility

        Operator friendly PLC controller

        Full mechanical machine. No requirement of compressed air.

        Enclosed SS cabinet construction for hygienic operation

        Advanced linearly adjustable Impulse Seal

        Specially designed film roll unwinding mechanism for smooth bag pulling operation

        Less floor space requirement for machine installation as no side opening required

        UV sterilization of packaging film

        End of film roll facility with parking mode interlock

        Facility for using panel printed films

        Servo motor driven precise bag length control mechanism

        Servo motor operated bag longitudinal and cross sealing system

        Motorized special film tracking system offering lateral movement of film trolley

        Isolation of film reel mounting area from other lubricating mechanisms of the machine to avoid contamination of film during transportation due to foreign particles

        Suitable for large range of film with minimal setting

Conclusion

If you're looking for an automated packaging solution for cooking oil that assures performance and peace of mind, Nichrome's Filpack Servo SMD is the answer. It is compact, durable, easy to operate and maintain, promising long service life.

Consult Nichrome with your requirements and they will ensure you get the most relevant, cost-effective edible oil packaging machine for your plant. Nichrome will transform your oil pouch packaging operations with their proven expertise and range of advanced products for modern pouch packaging.