Seed Packaging Solutions From Nichrome

 Seeds generally come under two broad categories: edible seeds and agricultural seeds. Edible seeds, as generally known and consumed have gained popularity as food items. People around the world are waking up to the inherent health benefits of seeds such as sesame, pumpkin, cucumber, sunflower, flax, chia et al. These are fibre-rich seeds with phytonutrients that are being regularly consumed in salads, soups, snacks etc. 

Agri seeds is another category that caters to farmers mainly in grains, cereals, fruits, vegetables and oil and forage crops. Since agriculture is the principal occupation in India, there is a growing market for seeds with abundant marketing opportunities. In the current scenario, grain seeds are the dominant seed type with them accounting for more than half of the total seed production.

Seed Packaging Solutions from Nichrome 

Nichrome possesses a wide range of automatic seed packaging machines which are compatible with other grains, pulses, sugar, whole spices etc. Nichrome’s Excel Plus series of grains & seeds packaging machines utilise modern technology and offer novel packaging solutions that follow strict packaging quality standards for a diverse range of products.

Some of Nichrome’s Seed Packaging Solutions are: 

Excel 400 Plus Cup Filler 

The Excel 400 Plus Cup filler is a protean solution for seeds, grains, snacks, powders and other granular products. This machine can pack seeds in large bags of up to 10 KGs.

Pouch formats supported: CSPP, 4 Line Seal, Gusset, Penta Seal with D cut
Bagger speed: 80 packs per minute

Excell 400 Plus Intelligent Electronic Weigh Filler 

-Another versatile solution from Nichrome that is designed as per strict quality standards. This is a seed packaging machine that packs seeds in bulk bags of up to 10 KGs. 

-Pouch formats: 4 Line seal, Pentaseal, CSPP, Gusset Pouch, Pentaseal with D Cut

-Bagger speed: 80 packs / min

Excel Vertipack 320 

-The Excel Vertipack is India’s first vertical pouch packaging machine developed by Nichrome for seed and grain packaging and similar products like dry fruits, snacks, pasta et al. 

-Pouch formats: Standee, CSPP, CSGP, TSS, Quad Seal, Penta Seal

-Bagger speed: 120 packs per minute

 Wing 200 E-Line Snack Pack 

-The Wing 200 E-line is an exclusive seed packaging machine for start-ups and SMEs. These machines are designed to fit the space, budget and performance requirements of small firms and are the ideal solution for packing small and convenient seed pouches for snacking. 

-Pouch formats: CSPP, CSPP chain of Pouches.

-Bagger speed: 80 bags/min 

Why Nichrome? 

Nichrome has been at the forefront of next-generation packaging technologies since it developed India’s first indigenous milk packaging machine in 1977. Nichrome as a brand is trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing prowess in packaging systems. 

Nichrome offers infinite possibilities in integrated, automated packaging machines and automated packaging solutions - for enterprises big and small, for existing and emerging applications. They partner with customers through the complete lifecycle and offer application-specific solutions that are backed by dependable service and support.

Though Nichrome is based in Pune, India, its sales and service and service network spans the globe. Nichrome has an established presence in 45 countries with more than 7000 successful installations worldwide. 

Conclusion 

Nichrome products offer infinite possibilities in packaging solutions - for startups, medium-sized businesses or large MNCs, whether for existing or emerging applications along with one-stop convenience. 

Nichrome’s strong thrust on R&D allows them to partner with customers, study their market and particular application, and innovate integrated packaging solutions that deliver pertinent advantages. 

Nichrome possesses the expertise, capabilities and innovation to enhance productivity and enrich customer relationships in innumerable ways - It may be a small variation in a pouch format or customization of an existing machine; it could be a pro-actively developed filling system, or consultancy and system design for a complete packaging line.

Seed marketers - whether you are a start-up or an established producer of agricultural seeds - connect with Nichrome to find the ideal packaging solution for your application. Nichrome’s seed packaging machines and herb seed packaging machines ensure speed and efficiency of operations and the right market value for your product.

Packaging Machine Manufacturers - Why Nichrome?

 

The Indian Packaging Industry is estimated to grow at a CAGR of 26.7% in the period between 2020-2025. Growing populations, higher incomes, changing lifestyles, and the developing economy are the reasons behind this rapid growth. Major investments in the personal care, food processing and pharmaceutical industries are avenues of growth and expansion. The rise of India’s e-commerce industry is also fuelling this growth. 

Modern retail/department stores, with their overflowing shelves, provide clear indications of how the number and variety of packaged goods are increasing exponentially.

In this day and age, machines are employed to pack almost all types of consumer goods including pharmaceuticals, snacks, foods and beverages, electronics and electrical products and many more. Flexible packaging machines are overtaking the manual packaging process, with the capacity to perform the same process with much greater accuracy, lower manpower needs, and at a much greater speed and efficiency.

 If you’re a manufacturer, it must be patently obvious that automated packaging is the need of the hour to be able to compete in the crowded marketplace.

Reasons to invest in automated packaging machines 

The benefits of automated packaging are well known and proven. Automated packaging machines help producers: 

●     Increase efficiency

●     Boost capacity

●     Extend the shelf life of the product

●     Save on labour costs and human errors

●     Eliminate safety hazards caused by manual operations

●     Reduce material costs 

How to choose the right packaging machine manufacturer

 Automatic packaging machines can be considered expensive propositions. Ipso facto, one needs to be sure that he/she is making the right choice to ensure that his/her packaging machine manufacturer has what it takes to deliver the best solution. 

There may be a huge list of packaging machine manufacturers in India and whether you are on the lookout for packaging machine manufacturers in Mumbai, packaging machine manufacturers in Delhi or in any other city, you have to evaluate your supplier on the basis of the 6 points mentioned below:

Experience: How long has the packaging machine manufacturer been conducting business? Do they have a rich legacy and track record? Nichrome can boast of more than 4 decades of experience working on different applications in diverse industry verticals. A pioneer since 1977, Nichrome has remarkably improved its capabilities and offerings, and now offers the widest range and domain expertise among packaging machine manufacturers in India. 

Manufacturing: Are the machines being marketed manufactured by the supplier itself? Or are there dealers or multiple packaging machine manufacturers? Nichrome is an established packaging machine manufacturer in Pune for more than four decades now and has amassed world-class capabilities and infrastructure for manufacturing. This manufacturing expertise ensures that Nichrome has control over the construction and quality of the products they sell.

Design: With a strong thrust on R&D, Nichrome works continuously to improve upon its products and to introduce innovative solutions for specific applications. Nichrome has developed a range of filling systems to enhance the versatility of its packaging machines. Just changing the filler changes your  milk packaging machine into a viscous or Powder packaging machine. 

Customer Focus: Does the supplier just offer the basic packaging machine, negotiate the price and deliver the machine or does it assess and evaluate your requirements? Nichrome is a solution-driven, customer-focused packaging machine manufacturer that believes in being a partner for the best business results. Taking time and effort to understand customer needs, specific application requirements and limitations such as space, manpower, budget etc., Nichrome uses its decades of expertise and technical know-how to customize the optimal solution. 

Service: Does the supplier provide good service? Is your location covered? Are there sufficient spare parts available? Nichrome’s nationwide network of sales and service provides reliable and prompt support throughout the lifecycle of the machine. Nichrome delivers on time, carries out proper installation and commissioning, trains your workforce, and provides efficient post-sales service and genuine spare parts when needed.

Quality: Lastly, we consider Quality. In the case of big investments such as packaging machines, you will need to be confident that your purchase is the most effective and one that will deliver great performance, longevity and significant ROI. Nichrome’s brand has grown to be synonymous with Quality having built a stellar reputation over four decades in the business. All of Nichrome’s materials, manufacturing processes and products meet the latest, world-class Quality standards and certifications.

Conclusion 

While it may be easy to decide to go in for automated packaging, it is slightly more difficult to choose the right machine and manufacturer. You should preferably go in for a packaging machine manufacturer in India who has the right technology, quality and reputation, and will also partner with you through the entire cycle - analysing your needs, allaying your doubts and recommending the most cost-effective solution.

Nichrome’s strong belief in being a dependable and helpful partner allows them to suggest and even customize the optimal solution for customers. Nichrome partners with customers and assists them right from the first enquiry to the commissioning and onwards. Nichrome also helps train the customers’ staff on operating the new machine. Get in touch with Nichrome today for your automated packaging system requirements.

FOOD PACKAGING APPLICATIONS SERVED FROM NICHROME

 

The global food packaging market is vast, mature and growing at an exciting pace. Packaging companies serving the sectors of food, beverages, personal care and pharmaceutical are expected to do well in the post-pandemic situation, with changing demand patterns and government measures pushing up demand for packaged food products.

The food packaging market is broadly segmented into 3 categories based on product: rigid, semi-rigid and flexible. While rigid packaging has the largest market share, the flexible packaging market is growing exponentially due to technological advancements. Moreover, flexible packaging offers several advantages: it uses less material, needs less energy during formation, produces lesser greenhouse gases during manufacturing. Being lightweight & unbreakable, it is economical to pack, store and transport.

In India, few can match Nichrome’s expertise in flexible packaging for food products. Nichrome is a leading food packaging machine manufacturer with integrated packaging solutions. Nichrome’s packaging technology is well accepted around the world too.

Whether you want to package food grains, powders, liquids, viscous products or ready-to-eat foods, Nichrome offers a reliable, high-speed, cost-effective solution for your purposes.

Nichrome offers a wide range of food packaging machines, besides liquid packaging machines for products such as milk, juice, water. Let’s take a look at some of the different technologies Nichrome offers in food packaging machines:

Nichrome in Food Packaging

Nichrome’s entry into food packaging machines goes back four decades. Nichrome pioneered the first indigenous milk pouch packaging machine forty years ago, and since then has consistently grown its expertise and product portfolio to include the most efficient and cost-effective solutions for the food industry. Whether you are looking for liquid packaging machines or powder packaging machines, grains & seeds packaging machines or tea packaging machines, ketchup packaging machines or sugar packaging machines - Nichrome is the one-stop packaging machines supplier you can trust.

A key aspect of Nichrome’s food packaging machines is their versatility. Many of the machines are designed to serve a variety of applications by simply changing the filler. What’s more, Nichrome automated packaging machines ensure minimum downtime for activities such as product changeover, dimensions or filling weight changeover, cleaning, etc.

Let’s take a quick peek into Nichrome’s offerings for food packaging. The product portfolio can be broadly divided into the following sections, as per the applications they serve:

Oil & Viscous

For packaging oil and other viscous products, Nichrome's Filpack Servo SMD is a durable, heavy-duty performer, with a touchscreen HMI panel and PLC that controls operations. It occupies less floor space and has an enclosed SS cabinet for hygienic operation.

Nichrome also offers the Multilane Stickpack, a fast and durable stickpack packaging machine to package viscous products in convenient single-serve stickpacks that are gaining popularity in the hospitality and travel sectors.

Milk & Liquid

For milk, other liquids and dairy products, Nichrome's Filpack series offer reliable, hygienic and accurate liquid filling solutions. Equipped with advanced servo technology, Nichrome's milk and liquid packaging machines offer fast and accurate pouch packaging. The range includes:

- Filpack Servo 6K

- Filpack Servo 12K

- Filpack Universal

- Filpack CMD Alpha

- Filpack CMS 5L

Powder

Nichrome offers a range of proven powder packaging machines for the full gamut of free-flowing and non-free-flowing powders. Spice powder packaging machine or atta packaging machine, salt packaging machine or milk powder packaging machine–Nichrome has a suitable solution for every need.

Besides the multilane stickpack packaging machine for packing in small, single-use sachets, Nichrome offers some high speed vertical and horizontal packaging machines:

- Excel 400 Plus Servo Auger

- Sprint 250 Plus Servo Auger

- Maxima 200

- Maxima 400

- T-series of HFFS

Snacks & Namkeen

Nichrome offers a wide range of automated snack packagingmachines, each offering different flexible packaging formats. From large bulk packs and stand up pouches to chains of small pouches and sealed trays using MAP technology, Nichrome's snack packaging solutions offer a variety of pouch formats, speeds and applications. The machines vacuum-pack chips, namkeen kurkure, pasta, dry fruits, candies -even grains, sugar and pulses.

Nichrome also offers the Wing 200 E-Line for entry-level requirements of startups and SMEs. Other snack packaging machines include:

- Excel Vertipack 320

- Snackpack

- Excel 400 Plus Multi-Head Weigher

- Sprint 250 Plus Multi-Head Weigher

Grains & Pulses

Nichrome offers a wide range of automated packaging machines, filling systems and integrated packaging solutions for your grain and seed packaging needs. Food Packaging Machines like those in Nichrome’s Excel Plus series, equipped with modern technology offer innovative packaging solutions that follow stringent packaging quality standards for a wide range of products.

Whether you want to pack grain in 500gm retail pouches or larger 2 Kg and 10 Kg formats, Nichrome has the grain packaging machine for you. Nichrome also offers Wing 200 E-Line, an automated packaging machine for startups and small-medium enterprises. It offers all the technology and expertise in a compact, affordable format. Nichrome’s offerings include:

- Excel 400 Plus Intelligent Electronic Weigh Filler

- Sprint 250 Plus Intelligent Electronic Weigh Filler

- Excel 400 Plus Cup Filler

- Excel Vertipack 320

- Wing 200 E-Line Snackpack

These machines are also well suited for other applications such as sugar, tea, whole spices, dry fruits, even snacks & namkeen.

Tea & Coffee

Nichrome has been a pioneer in tea packaging machines in India. Today, besides tea packaging machines for packing tea in a variety of flexible pouches, Nichrome offers complete integrated packaging systems for tea packaging for end-to-end efficiency. For tea packaging and coffee packaging, Nichrome's rugged range of packaging machines includes:

- Excel 400 Plus Intelligent Electronic Weigh Filler

- Sprint 250 Plus Intelligent Electronic Weigh Filler

- Excel 400 Plus Servo Auger

- Sprint 250 Plus Servo Auger

- DH Wing Servo Auger Filler

- Excel Vertipack 320

- Multilane Stickpack & PV215 for sachet packaging of coffee powder

Nichrome also offers a series of horizontal form fill seal (HFFS) machines for packaging tea and coffee. The advanced linear technology and small footprint make Nichrome's T-series a popular choice.

RTE & Instant Mixes

For effective and hygienic packaging of ready-to-eat and ready-to-cook foods, Nichrome's Pick-Fill-Seal (PFS) machine comes with specially designed fillers.

The rotary filling and sealing technology of this RTE packaging machine enables 2 different fillers to dispense different ingredients in the same pouch, allowing for easy and gentle mixing of ingredients. Foods can be packed in a variety of stand up pouches which can then be subjected to retort packaging for longer shelf life.

Besides this horizontal packaging machine, Nichrome offers the Athena Thermoforming Tray Sealing machine from Tecnovac, Italy. Athena is able to seal, pack in a protective atmosphere (vacuum + gas) or with "Skin effect" all types of trays or jars. Due to its strong stainless steel structure and easy maintenance, Athena is ideal for use in small and medium-sized companies.

For marketers of cut fruits & vegetables, meat & fish, namkeen & sweets and even ready-to-eat meals like biryani, Athena ensures the food products stay safe and hygienic till they reach the consumer's table.

Conclusion

Try Nichrome for all your food packaging needs. Nichrome will study your product, understand your requirements, and deliver the optimal solution for your specific industry. For the latest, most cost-effective automatic packaging machines and packaging solutions India, Nichrome is the preferred partner for progress.

NICHROME'S FILLING SYSTEMS: Enhancing effciency and versatility of your packaging machine

 Today, across industries and geographies, automatic pouchpackaging machines are growing in use and popularity. The reasons are obvious: speed, simplicity, ease of use - and superior aesthetics of the finished package.

The filling system or filler is a crucial component of the form-fill-seal machine, both vertical and horizontal. The apparatus is responsible for the correct measurement and discharge of accurate quantities of the product to be filled in each premade pouch. Based on the type of product to be packed, fillers are decided. Some of the typical filling systems include cup filler, auger filler, linear weigh filler, combination weigh filler, piston filler, etc.

As India’s leading provider of integrated packaging solutions, and proven packaging machine manufacturer,Nichrome oers a range of filling systems for a wide range of Food products. Whether you are investing in a new VFFS packaging machine; looking to upgrade an old one or want to use your current automated packaging machine for packing new products, it’s worth taking a look at Nichrome’s innovative filling systems.

 

INTELWEIGH MULTI HEAD WEIGHER

This filling system has 10 weigh heads and a combination volume of 3000 cc. It is the ideal filler for solid products such as tea, sugar, rice, pulses, snacks, and other free-flowing granular products.

Features include:

• Bucket volume: 1.3 l

• Accuracy: 0.2 to 2 gm

• Weighing range: 10 gm to 1000 gm

• Speed: 70 dumps per minute

• Product contact parts: SS 304

• Display: 7 inch touch screen

• Buckets open and close with stepper motor

• Weighing method with load cell

 INTELWEIGH COMBI FILLER DH

This filling system is an aesthetically improved machine ensuring safety for users. It is the ideal filler for solid products such as seeds, whole spices, grocery products, Indian namkeen, etc.

Features include:

• Accuracy % sd: 0.5% /0.2%

• Weighing range: 50 gm to 2 kg/500 gm to 5 kg

• Speed: 40-50 dumps/minute for 1 kg; 15-20 dumps/minute for 5 kg

• Display: 7 inch touch screen

• Air consumption: 0.15 CFM at 6 bar

• Connected Load/Head: 0.25 kW

• Built in safety door guards with machine o interlock

• Broad range of filling capacities available

 

EASYFILL SERVO AUGER

For food packaging of powders such as spices, atta (flour products),milk powder, nutraceuticals, coee powder, premixes, instant mixes,even agro chemicals and pesticides, Nichrome’s Easyfill Servo Augerprovides accuracy, speed and effcient performance.The auger is available in dierent finishes as per customer's requirement. Choose from buffng, Teflon-coating or Nedox coating.

A unique feature of this filling system is its split hopper which facilitates cleaning and easy changeovers.

Other features include:

• Filling capacity: 5 cc to 2000 cc

• Servo driven auger mechanism

• Contact parts: SS 304 or SS 316 depending on product

• Gaskets: PTFE/Food grade silicon rubber

• Hygienic construction

• Structure: MS powder coated

• Hopper: inside buffng, outside matt finish

• Facilitates easy cleaning

 

CONCLUSION

Nichrome oers an exclusive portfolio of filler-weighers for diverse applications. With a range of filling capacities and built-in safety features, Nichrome’s filling systems can be integrated easily into existing packaging machines for greater effciency, speed and versatility.Whether it is a horizontal form fill seal (HFFS) machine or vertical form fill seal (VFFS)machine,

whether you want to package powders, granules or viscous products, consult Nichrome. With over 4 decades in the industry, and proven expertise in automated packaging technology,Nichrome will partner to develop and deliver the most apt and cost-eective integrated packaging solution for your industry.

WORLD-CLASS LINEAR PICK-FILL-SEAL TECHNOLOGY FOR INSTANT FOOD PACKAGING

Instant food or ready-to-eat food is growing in popularity. And why not? It is convenient, saving time and energy. It offers variety and pampers our palate with diverse cuisines. It'smore cost-effective than eating out.

For manufacturers of such food products, Nichrome offers a sound and smart solution: PFS8.

PFS8 is a Pick-Fill-Seal 8-Station Machine with versatile Rotary Technology for instant food packaging. This horizontal form fill seal machine features next generation linear technology, providing multiple shape pouch packaging solutions to many industries.

The PFS8 Machine is sturdy and compact, operator friendly, easy-to-clean and maintain. The high precision, automatic packaging machine is controlled through a PLC, with the latest synchronised Motion Servo System.

Applications

PFS8 is ideal for packaging a wide range of ready-to-eat products such as palak paneer, dal makhani, butter chicken, biryani, pulao, matar paneer, punjabi chole, rajma masala, etc. besides ready-to-cook products like ready gravies, pasta, noodles, upma, poha, etc.

PFS8 is a big boon for food manufacturers who may want to diversify their product range. Different fillers can be used to package other products such as powders, granular products, snacks, free flowing liquids or viscous products.

Packaging material and pouch formats

The PFS8 uses heat sealable laminates like PET/PE, Paper/Alu-foil/PE, Alu/PF, Alu-foil/PE or Co ex films, and offers a variety of pre-formed pouches:

·         3 side seal pouch

·         4 side seal pouch

·         standup pouch

·         standup with zipper

·         standup with side spout

·         other customised pouch formats.

The Nichrome Advantage

The PFS8 horizontal packaging machine is brought to you by Nichrome, India's leading packaging machine manufacturer and provider of integrated packaging solutions. Nichrome believes in partnering with customers through the entire lifecyle, studying specific requirements and delivering the most appropriate, cost-effective solution.

Nichrome's expertise and experience in food packaging is proven over four decades. Discuss your needs with Nichrome and expect complete satisfaction. Nichrome delivers the complete package of consultancy, technology, domain knowledge, manufacturing, and after sales support.

COOKING OIL PACKAGING MACHINE BY NICHROME

Edible oil is a vital constituent of kitchens everywhere. The packaged edible oil market is growing relentlessly as consumers shift from buying loose oil to safer, more hygienic packaged oil.

In cooking oil packaging, especially for small quantities up to 1 litre, flexible pouches are growing in popularity due to their cost-effectiveness - both to manufacture as well as to transport and store. Pouches remain preferred packaging solutions due to their malleability and low weight. In addition, they protect the products from contaminants and improve retail value.

For pouch packaging of edible oils, Nichrome offers a range of VFFS and HFFS packaging machines. As a leading automatic filling machine manufacturer for over four decades, Nichrome has the expertise and technology to deliver innovative oil pouch packaging machines that pack with speed, accuracy and hygiene. Nichrome's edible oil packaging expertise combined with its sales and service network across the country and abroad make it a trusted partner for reputed cooking oil manufacturers, both big and small.

Nichrome's Filpack Servo SMD

The star of Nichrome's range of VFFS edible oil packing machines is undoubtedly the Filpack Servo SMD. A durable, heavy-duty performer, it has touch screen HMI panel and PLC to control operations. It occupies less floor space and has an enclosed SS cabinet for hygienic operation.

Filpack Servo SMD comes with twin head construction with independent head operation so you can pack two different products and quantities simultaneously.

Filpack Servo SMD packs in 3 side seal pouches at speeds ranging for 80-85 packs/minute for quantities of 100, 200 and 500 ml, and at 70-80 packs/minute for 1000 ml pouches.

This cooking oil packing machine is also a ghee packing machine, working with versatility and reliability for a range of viscous applications that include vanaspati, ketchup, fruit pulp, mayonnaise, curry pastes, and even grease, paint, lubricating oil, adhesives, etc.

Other features of Filpack Servo SMD

•        Positive displacement pump filler with fine quality adjustment facility

•        Operator friendly PLC controller

•        Full mechanical machine. No requirement of compressed air.

•        Enclosed SS cabinet construction for hygienic operation

•        Advanced linearly adjustable Impulse Seal

•        Specially designed film roll unwinding mechanism for smooth bag pulling operation

•        Less floor space requirement for machine installation as no side opening required

•        UV sterilization of packaging film

•        End of film roll facility with parking mode interlock

•        Facility for using panel printed films

•        Servo motor driven precise bag length control mechanism

•        Servo motor operated bag longitudinal and cross sealing system

•        Motorized special film tracking system offering lateral movement of film trolley

•        Isolation of film reel mounting area from other lubricating mechanisms of the machine to avoid contamination of film during transportation due to foreign particles

•        Suitable for large range of film with minimal setting

Conclusion

If you're looking for an automated packaging solution for cooking oil that assures performance and peace of mind, Nichrome's Filpack Servo SMD is the answer. It is compact, durable, easy to operate and maintain, promising long service life.

Consult Nichrome with your requirements and they will ensure you get the most relevant, cost-effective edible oil packaging machine for your plant. Nichrome will transform your oil pouch packaging operations with their proven expertise and range of advanced products for modern pouch packaging.

Integrated Milk Packaging System from Nichrome India

When it comes to milk packaging, the expertise and experience of Nichrome India is well known. It all started four decades ago when Nichrome designed and manufactured India's first indigenous milk pouch packaging machine, in response to the Government of India's call for affordable, indigenous packaging technology to support and enable India's White Revolution. The first Filpack machine was commissioned at Kurla Dairy, Mumbai where the commercial distribution of milk pouches was started on 7th March 1977.

Since then, Nichrome's capabilities and offerings for milk packaging have grown and developed with every passing decade. Today, Nichrome offers automated packaging machines and integrated packaging systems for a wide variety of dairy products including liquid (milk, buttermilk, flavoured milk), viscous (ghee, vanaspati, curd)and  powders (dairy whiteners, milk powder). Nichrome's dairy packaging machines and systems present certain common advantages such as compact, maintenance-friendly construction, high speed performance, requisite hygiene standards, and accurate filling and sealing.

Nichrome Milk Packaging System

Nichrome offers a trendsetting primary packaging + secondary packaging combo for the milk industry. It comprises Nichrome's Filpack Servo 12K and a Milk Pouch Crating System.

Filpack Servo 12K

This machine is the pride of Nichrome's milk packaging portfolio. It is the fastest milk pouch packaging machine, with a speed of 12,000 packs/hour.

Features of Filpack Servo 12K:

• CSPP pouches of co-extruded virgin LDPE in accurate quantities of 200 ml, 500 ml and 1000 ml

• Independent balance tanks offer flexibility to handle single or different products simultaneously

• Also packs flavoured milk, lassi, juice, mineral water and other free-flow liquids

• Spillage and wastage is minimal.

• Complete stainless steel structure, digital heat control system for maximum accuracy and a separate control panel box.

• Inbuilt jumbo roll and a web tracking attachment.

 • Recipes can be set and quantity can be changed through the HMI alone!

• A remote control can be used for machine operation and machine automations can be remotely accessed through a modern ‘Data Over Internet’ feature.

• The installed insulated tanks maintain product temperature and minimize energy loss.

As flexible milk pouches are not self-supporting, they generally need secondary packaging. Also, as pouches are packed at high speeds by Nichrome's Filpack Servo 12K milk filling machine, lifting them manually in crates for transportation is not only slow, but could be inaccurate too.

Automatic Milk Pouch Crating System.

Nichrome's Automatic Milk Pouch Crating System offers a complementary secondary packaging solution to count & fill pouches in crates in synchronization with Nichrome's high speed Filpack Servo 12K machine. The entire process becomes systematic, automated and fast. It helps to maintain quality and food safety standard as well as keep count of the number of pouches and crates.

Advantages of Nichrome's Crating System:

• System can be customized as per customer layout and number of machines

• Total end of line solution from crate washing center to cold storage

• Fully automatic so reduces labour

• Provides hygienic and modern secondary packing process

• Improves productivity

• Independent of speed of machines / number of heads

• Independent of volume of pouches

• Each crate is filled with correct pouch count

• System has optional features of data logging and online crate weighing.  The entire production data can be logged and saved on Cloud or central server system

• Optional Online Leak Detection Mechanism whereby each pouch from the conveyor passes through a pressing conveyor which removes excess air from the pouch through which the operator can easily differentiate leaky pouches.

Conclusion

So if you're looking for a seamlessly integrated milk packaging system that delivers efficient, trouble-free performance every day for years, contact Nichrome. Nichrome will study your operations, requirements, space and facilities, and customize the complete solution for you. So you get a primary packaging machine plus secondary packaging solution - integrated and tailored for optimization of space, performance and resources.

For more details about the milk packaging system, or other cutting-edge integrated packaging solutions, contact www.nichrome.com

 

Easysnap® single-dose units for liquid and semi-liquid products

Revolutionary one hand opening, single-dose pack for liquid & semi-liquid products 

Easysnap®  is the new worldwide standard for single dose units of liquid products, offering convenience, easy one hand opening, complete dispensing of contents and on-the-go mobility. 

Nichrome, India's leading player in integrated packaging solutions, is a company committed to providing cutting edge packaging technology for Indian industry. Pursuing this passion, Nichrome has joined hands with Easysnap Technology of Italy to bring their worldwide patented packaging to India. 

Innovative one hand opening & dispensing system  It is a single-dose packet that opens itself when you fold it in half. No need to tear, to peel or to unscrew caps… Easysnap®  opens and dispenses product with only one hand; just fold and squeeze. It is ideal for packing all liquid and semi-liquid products. 

Packing in single-dose Easysnap®  packages is safe for consumers (always correct doses and easy to take), sustainable for the environment (reducing waste of excess product), useful for manufacturers (easy to deliver and distribute). 

Eight reasons why Easysnap® is the smarter packaging solution  

1.It is easy 

Easysnap®  opens with one hand only, without efforts. It is suitable for children, elderly and disabled people and all conditions, it is universal. 

2. It offers handy, on-the-go mobility 

Easysnap®  can be transported individually in your pocket or handbag or in greater quantities in packs without the risk of leakage or of being compressed. It has a semi-rigid bottom which is unbreakable unless folded over 90 percent. 

3.It is cheap and ecologic 

Easysnap®  has lower production costs compared to bottles, jars or thermoformed unit dose packaging, does not disperse any residue and is more easily recyclable. 

4. It is smart 

Easysnap® has an ergonomic design, versatile and stylish, which you can customize in form and graphics for better branding and retail appeal. 

5.It is hygienic and clean 

Easysnap®  dispenses the content in a clear and accurate way, there is no risk of spills or contamination of the product. There is no product contamination while opening and dispensing. 

6. It is safe for consumers  Easysnap® always delivers precise doses and is easy to administer - especially important in pharma products. 

7. It minimises wastage Easysnap® is designed to ensure that 98% contents dispensed, so there is less wastage and consumers can be more certain about quantity of contents used. 

8. It is beneficial for manufacturers Easysnap® is easy to customise, brand, deliver and distribute. The stylish pack boosts brand image, and the no-spill, no-contamination advantage makes smart business sense. 

Designed for food, cosmetic, pharma & chemical industries  Easysnap® allows no air inside and offers 100% barrier properties to maintain product integrity. Easysnap Technology can replace the production of any conventional portion pack container, including small cups, small bottles and tubes, with content from 1 to 30 ml, with many advantages in term of flexibility and production cost for units. 

Easysnap Technology machineries are designed and certified for food, cosmetic, pharmaceutical and medical devices industries.  The list of applications is endless:  

Food: ketchup, salad dressing, jam, syrups, honey, mayonnaise, spreads, melted cheese, mustard, spirits 

Pharma: ointments, liquid medications, medicated gels  

Others: toothpaste, shampoo, hair dye, hair conditioner, liquid hand-sanitizer, body lotion, liquid detergents, bath foam, cosmetic cream, moisturizers, sun creams, promotional dispenser, and many others! 

This game changer is brought to India by Nichrome. For over four decades, Nichrome has pioneered and introduced state-of-the-art packaging solutions for industries across verticals. As India's leading manufacturer of automated packaging machines, packaging systems and filling systems, Nichrome is now joining hands with global players to transform the way Indian manufacturers pack food, pharma, cosmetics and personal care products.   

For more information, contact Nichrome today. www.nichrome.com 

 

 

Horizontal packaging technology for RTE foods by Nichrome

Nichrome is India's leading integrated packaging solutions company with special expertise in Food packaging solutions. So when it comes to the growing trend of ready-to-eat (RTE) and ready-to-cook (RTC) foods, it's only obvious that Nichrome will offer a superior solution. Nichrome partners to understand specific product and performance requirements, and tailors solutions for best outcomes.

Nichrome's PFS Machine

Get the combined benefits of variety, productivity and specialty packaging for ready-to-eat foods with Nichrome’s Pick-Fill-Seal (PFS) machine. Using versatile Rotary technology, the machine conveniently packs a wide variety of ready-to-eat foods in eye-catching innovative shapes while maintaining freshness of the products. The machine is sturdy and compact, easy to clean and maintain.

Nichrome's PFS is a Horizontal Form Fill Seal (HFFS) machine - a durable, cost-effective solution with multiple filler options. An advanced variant of packaging technology innovated by Nichrome enables 2 or 3 different fillers to dispense multiple types of ingredients in the same pouch.

The ready to cook packaging machine with RTE Filler facilitates the packaging of products such as Palak Paneer, Dal Makhani, Butter Chicken, Gravies, Matar Paneer, Punjabi Chhole, Punjabi Kadhi, Rajma Masala, Pulao, Biryani, etc.

The high-precision PFS packaging machine is controlled through a PLC with touch-screen interface, and supports a variety of pack/pouch formats. Packing material for preformed pouches include heat sealable laminates like PET/PE, Paper/Alu-foil/PE, Alu/PF, PET/Alu-foil/PE or Co ex films.

Nichrome's PFS machine packs in a range of pouch formats: 3 side seal, 4 side seal, standup pouch, standup with zipper and Doypack with side spout.

More than just an RTE packaging machine

Nichrome's PFS is a truly versatile automatic packaging machine. By changing the filling system, the PFS can be efficiently used to package a wide variety of diverse products.

- Linear/Gate Weigher filling system can be used for vegetable seed packaging

- Servo Auger Filler is suitable for powders like ORS, Pharmaceutical Powder, Spice Powder, Milk Powder, Coffee, Health Drinks, Instant Mixes, Premixes, etc. - Multi-Head Weighers are used for snack & namkeen packaging.

- Piston Fillers transform the machine into a ketchup packaging machine, ideal for viscous products like sauces, pastes, pickles, soup, ghee, etc. Even non-food products like shampoo, cosmetics, gels, hair dye, adhesives, etc.

- Cup Filler enables grain packaging of products such as rice, pulses, sugar, etc.

- Gravity Filler/Flow Meter is the ideal choice for liquids like milk, lassi, oil, juices, wines, etc.

To know more about Nichrome's PFS machine and how it can benefit your business, contact Nichrome today. Nichrome will study your requirements and optimise the solution for best results.

Nichrome: Extending shelf life of fresh food with MAP technology

Modified Atmosphere Packaging (MAP) is the new buzz word in food packaging. MAP is becoming more and more popular for preserving the freshness and extending the storage/shelf life of fresh fruits, vegetables, meats, dairy products, and many more.

What is MAP technology?

According to Wikipedia, “Modified atmosphere is the practice of modifying the composition of the internal atmosphere of a package (commonly food packages, drugs, etc.) in order to improve the shelf life. The need for this technology for food arises from the short shelf life of food products such as meat, fish, poultry, and dairy in the presence of oxygen. In food, oxygen is readily available for lipid oxidation reactions. Oxygen also helps maintain high respiration rates of fresh produce, which contribute to shortened shelf life. From a microbiological aspect, oxygen encourages the growth of aerobic spoilage microorganisms.  Therefore, the reduction of oxygen and its replacement with other gases can reduce or delay oxidation reactions and microbiological spoilage.

The modification process generally lowers the amount of oxygen (O2) in the headspace of the package. Oxygen can be replaced with nitrogen (N2), a comparatively inert gas, or carbon dioxide (CO2). A stable atmosphere of gases inside the packaging can be achieved using active techniques, such as gas flushing and compensated vacuum, or passively by designing “breathable” films.’

To package a product in a modified atmosphere requires sophisticated machinery to flush out air from the packaging chamber and replace it with a different gas or precisely defined mixture of gases, then seal the product in the packaging so that only the modified atmosphere surrounds the product and not any other unwanted gas.

Cutting edge technologies have been developed to ensure that the gas mixture is the correct one, and to test that once sealed, the packages contain the right mixture and do not leak.

Nichrome presents Athena, Thermoforming Tray Seal Machine

Tecnovac in Italy is a leading name in the manufacture of packaging machines for food products.  Over time it has carved out a name for itself in the packaging world, producing all-round automatic packaging machines for a wide range of products including food, industrial and pharmaceutical products.

Nichrome, India’s leading packaging machine manufacturer andintegrated packaging solutions provider,has collaborated to bring Tecnovac’s highly successful Athena Automatic Tray Sealer to India. Athena is capable of packaging food in modified atmosphere, any combination of compatible trays and top film studied for packaging chopped vegetables & fruits, raw& processed meats, fish, frozen food, Indian mithai, namkeens, and ready-to-eat meals such as biryani. Using pre-formed trays, Athena is able to seal, pack in a protective atmosphere (vacuum + gas) or with ‘skin effect’ all types of trays or jars. Due to its strong stainless steel structure and easy maintenance, Athena is ideal for use in small and medium sized companies. With these features and its output speed of up to 60 trays per minute, Athena should find easy acceptance among India’s ready-to-eat food manufacturers.

MAP, in the time of the pandemic

In the current global situation, Athena offers a win-win proposition for manufacturers of food items and consumers. Especially in India, where snacks, namkeens and mithai are a much-loved part of life, Athena’s MAP technology will ensure that the items are packed safely, untouched by human hands – thereby raising hygiene levels that all consumers are concerned about. Manufacturers can continue production and sale; consumers can enjoy the mithai and snacks they crave with safety and cleanliness.

For further details, and more expert food packaging solutions, talk to Nichrome.