HOW POUCH FILLING MACHINES WORK

 

Across the world and across industries, pouch filling machines are becoming more and more popular for industrial packaging. Pouches are flexible, lightweight bags that offer many advantages over traditional packaging such as metal cans or glass bottles.

Pouch filling machines are usually of two types: vertical form fill seal (VFFS) and horizontal form fill seal (HFFS), with VFFS being the more preferred technology.

Let’s see how VFFS packaging machines work.

A vertical form fill seal machine is a kind of pouch making and filling machine with a vertical structure. It’s mainly used for industrial packaging and processing and provides a more convenient and effective way of automatic packaging, saving time, material wastage and cost.  

Understanding the main components of the VFFS pouch filling machine will explain how these machines work:

Film Pulling System: This system consists of an unwinding roller and tensioner. A rollstock of film (usually laminated PE, PET, aluminium foil)is placed on the unwinding roller, usually situated at the rear of the machine. Using servo motors and the tensioner, the film is firmly and precisely unwound and pulled into the system.

Printer (Optional): The film passes by the printer where the date, production batch code etc will be printed on the film.

Pouch Former: After printing, the film moves to bag forming. The process overlaps the edges of the film to shape a pouch. Vertical and bottom sealing is done by sealing jaws.

Filling & Sealing Machine: Filling is accomplished by connecting the bagging machine to multi-head scale or other filling machine, such as an auger or volumetric filler. Those two machines are synced electronically, so that as soon as the bag is ready, the product is dropped in automatically.

Once the product has dropped into the bag, the top is sealed. The sealing jaws press the 2 parts of the overlapping material and weld them, often with heating, to create a side or centre seal.

Pouch Cut: The filled and sealed bag is cut away. That top seal on the first bag becomes the bottom of the next bag, and the process repeats. The cut pouch falls to a collection system, typically a belt conveyor that brings the pouch to the next packaging step.

Control Cabinet: On the side of the vertical form fill seal machine, is a control cabinet. It contains all the electrical parts inside. PLC, contactor, servo motors, pneumatic cylinder, solenoid valves, PLC expand mode, low-pressure electrical parts. HMI makes operating and controlling the machine easier.

There are many pouch filling machine manufacturers offering multiple machines for diverse applications. Whether you are looking for an oil pouch packaging machine or searching for a reliable milk pouch packing machine manufacturer; whether you wish to package powder, liquid, viscous or granular products into flexible pouches – Nichrome is your best bet.

Four decades of experience worldwide, intensive inhouse R&D, state-of-art manufacturing, technology tie-ups with global majors, thousands of successful installations, strong nation-wide service network – few pouch filling machine manufacturers can match the knowhow, capabilities and track record of Nichrome. For your pouch filling machine, call Nichrome.

Pouch packaging: a growing, evolving trend

According to a report by Smithers-Pira, the global pouch packaging market will reach $19 billion by 2021 up from a projected $15 billion in 2016 – a compound annual growth rate of 4.6%. In India, the flexible packaging segment is estimated to be growing at over 35% annually, mainly driven by the food and the pharmaceutical sectors.

Pouch filling machine manufacturer

The large and growing Indian middle class, along with the growth in organized retailing in the country are fuelling growth in the flexible packaging industry. Another factor, which has provided substantial stimulus to the packaging industry, is the rapid growth of exports, which requires superior packaging standards for the international market.

Pouch packaging vs. Rigid packaging

Flexible pouch packaging scores over traditional rigid packaging in different ways:

Barrier properties

Flexible packaging offers companies the ability to customise the appropriate barrier for their product and end-use. For example, products such as juice and milk require an oxygen barrier. Other products may not. A flexible pouch can have specific barrier properties built into it.

For years, aluminium foil was used as the ultimate barrier material but when used in the increasingly popular stand-up pouch, the foil can crack leading to pinholes that let contaminants in. New materials have been developed to replace foil.

Ease of branding

In pouch packaging, pouch formation generally includes full printing features as well as lamination if required. The pouch also offers larger printing area for companies to print their brand and product details, and to incorporate high-end graphics to make their label as attractive as possible.

This is of prime importance as manufacturers jostle for space and attention on crowded retail shelves.

Sustainability

In a world where environmental sustainability is an ever-growing concern, flexible packaging proves to be far more energy-efficient and economical than rigid packaging such as expensive plastic jars, glass bottles, heavy duty boxes and metal tins. Throughout the three stages of its life-cycle i.e. manufacturing, transportation and disposal, flexible packaging proves to be the cheaper, more responsible option. Packaging engineers everywhere continue to search for thinner and lighter laminate structures without compromising upon the overall strength, barrier & functional properties of the packaging.

Flexibility in design and dispensing

Flexible plastic films can be moulded into practically any shape, with the inclusion of different handles, opening features & fitments. It is also possible to produce packaging of larger sizes. All these aspects enhance convenience and storage for the end-user, and improve brand preference.

Today's pouches have easy-tear notches, screw-top caps, ziplock, and etc. and new innovations crop up every day. Pop-up straws, one-way dispensers and valves that connect directly to appliances are some of the fitments for liquid packaging that are making their way into the market to enhance functionality.

Conclusion

Pouch packaging continues to grow in popularity. The main reason for this growing popularity is that flexible packages are found aesthetically attractive, cost-effective and sturdy. Consumer preference for the use of convenient packaging and packaged products in affordable quantities in laminates is also one of the main reasons that have contributed to the growth of flexible packaging in India.

What is more, the world of flexible pouch packaging keeps evolving, with new design innovations, materials and applications emerging every day. Various pouch formats and new fixture technologies are increasing market share in an array of applications in food, beverages and other end-use segments.

In India, Nichrome is a leader in the design, manufacture and integration of pouch packaging machines. For a diverse range of applications across Food, Pharma and other sectors, Nichrome innovates and customizes packaging solutions that create value for its customers. If you are contemplating pouch packaging for your product or seek to improve efficiency of your packaging line, Nichrome’s integrated packaging solutions can ensure desired outcomes.

www.nichrome.com

Nichrome: One point of contact for all your pouch packaging needs

Pouch Packaging

Pouch Packaging

Nichrome is a renowned pouch filling machine manufacturer of India. Since its entry into the packaging sector in 1977, the Company has made a name for itself with its innovation, indigenization and service. Today, Nichrome has a footprint that’s spread far and wide, with 7000+ installations across 45+ countries of the world.

Designed for a wide array of industries and applications, Nichrome’s innovative packaging solutions have won the trust of many established brands in the market.Powder packaging machines, tea packaging machines, liquid packaging machines, oil filling machines, milk packaging machines – Nichrome offers a versatile, high quality and flexible range of machines for almost every pouch packaging need.

Nichrome provides complete support to customers, from consultation and customized machine development to production of packaging machine, complemented with extensive after sales service. High production rates, maximum accuracy and consistent pouch quality as per client’s requirement are hallmarks of Nichrome packaging solutions.

The Company is based in Pune and aims to become a premium global brand offering end-to-end integrated packaging solutions. With sound project design capabilities, Nichrome provides end-to-end packaging solutions right from pre-packaging, primary packaging, secondary packaging and tertiary or end-of-line solutions. Nichrome partners with clients to provide packaging solutions that suit their specific product needs and performance criteria.

A pioneer of Vertical Form Fill Seal Machines and Aseptic Pouch Packing Systems, Nichrome has also collaborated with international packaging leaders such as Totpack (Spain), Prodo-pak (USA) and Tecnovac (Italy) to offer customers leading edge packaging technology.

So whether you are looking for a shampoo packaging machine, spice packaging machine or snack packaging machine, trust Nichrome to deliver - with indepth understanding of your industry and product, backed by responsive and efficient after-sales support and spares.

Contact us for more details:www.nichrome.com

Optimize Resources and Productivity with Nichrome’s Integrated Packaging Solutions

Established 4 decades ago, Nichrome is India’s leading innovative packaging solution provider. Starting as a pioneer of indigenous milk pouch packaging machines to support India’s White Revolution, Nichrome today offers a wide range of automatic packaging & filling machines for diverse industries. Nichrome’s footprint extends to over 7,000 successful installations in more than 45 countries.

Today, with growing automation, expanding markets, and increasing emphasis on quality, speed and accurate filling & sealing, more and more manufacturers rely on modern automatic packaging systems. Moreover, there is a growing need for Project Integration which aligns and integrates different machines, stages and processes of packaging into a seamless chain.

Whether you require standard industrial packaging solutions or custom-made alternatives, consumer-sized packaging or bulk-sized packaging, Nichrome provides the most efficient solutions, under one roof. With sound project design capabilities, Nichrome provides end-to-end packaging solutions right from pre-packaging, primary packaging, secondary packaging and tertiary or end-of-line solutions. Nichrome partners with clients to provide packaging solutions that suit their specific product needs and performance criteria.

Nichrome offers a variety of Pre and Post Packaging equipment’s that provide a Complete System Solution. They can also be customized and fitted into existing packaging lines. Such integrated packaging solutions for pre and post packaging, definitely result in increased and timely productivity for a profitable business outcome.

Under Pre-Packaging solutions, Nichrome offers Intermediary storage equipment, product cleaning & grading equipment, blending equipment, processing equipment for grain, tea & spice sector, food safety equipment and conveying accessories.

In Post-Packaging Solutions, the range includes food safety equipment, pouch collation, conveying accessories, on line check weather, crating and cartoning/ baling.

Continuous innovation has been Nichrome’s forte over the years. Nichrome has its state-of-the-art R&D centre and manufacturing facility at Shirwal, about 50 kms from Pune, where an experienced team designs, manufactures and tests packaging machineries that deliver flexible, reliable and efficient performance. Combining strategic planning with creative execution to enhance automation, optimize space and resources, decrease wastage or downtime, Nichrome delivers an unbeatable single-source advantage for clients in diverse applications such as solids, liquids, viscous, RTE, pharma and more.

Visit for more details: http://www.nichrome.com/system-solution.php