Flexible and Efficient Packaging Solutions

Vertical Form Fill Seal Machines – this automatic filling Machine can be used for the packaging of Solid, Liquid and Viscous, Food or Non-food products

  1 )Excel Plus Series

     Salient Features -:

• Automation equipped with CE Marked PLC controller & Touch Screen HMI
• Servo Motor driven bag length control systems
• Belt draw-off system for positive and accurate film pulling
• Pneumatic / Servo Motor driven system  for horizontal sealing mechanism
• Motorized precise film reel unwinding mechanism
• Print mark scanner
• Static charge eliminator
• Adjustable storke of cross sealing jaws for optimum performance
• Quick & easy size change over
• Designed ad per stringent quality standards
• Integration to upstream and downstream machines / systems
• Built-in Jumbo Roll Trolley suitable for max.600 mm dia./ 60 kg weight

         ·          Fillers -:

• Servo Auger Filler
• Multi-head Weigh Filler
• Liner Intelligent Electronic Weigh Filler
• Volumetric Cup Filler
• Swing on filler to offer common solution for Powder & Grains

 Optional Accessories

• Rectangular Forming Size Parts
• Side Gusset Mechanism & Block Bottom Device
• Splicing Table for quick film joining
• Straight Line Cut Facility
• Impulse Constant Change-over System
• Gift / Leaflet Insertion System

         ·       Allied Equipment

• Dynamic Check Weigher with tendency control facility
• On-line Digital Metal Detection System
• Date / Batch Coding Devices i.e. Ink jet / Hot foil / Contact type printer / TTO
• Dust Extraction System
• PIP Systems
• Baling Machine for secondary packing       
• Flexi-block System   

 * Excel Plus Servo Auger 

Industries :SpicePackaging Machine

Applications -: Spices, A (Flour Products), Milk Powder, Nutraceuticals, Coffee Powder, Premixes, Instant Mixes, Agro Chemicals, Pesticides

*Excel Plus Multi – Head Weigher  

Industries :Snack Machine Manufacture

Application :Potato Chips, Kurkure, Macroni, Indian Namkeen, Puffed Snacks, Dry fruits, Nuts, Candies, Seeds, Soya Chunks, Breakfast Cereals, High Counts Biscuits, Pasta, Whole Spices.

 

                   

                  

*Excel Plus Intelligent Electronic Weigh Filler  

                     

           

Industries : Tea Packaging Machine

Application  -: Grains, Pulses, Rice, Sugar, Tea, Whole Spices, Seeds

*Excel Plus Cup Filler 

Application -:Grains, Pulses, Sugar, Rice, Detergent

Monitor your Nichrome packaging machine, from anywhere, any time

Nichrome’s packaging machines now come with a unique feature: Data-over-Internet. Just login from your phone or laptop anytime, anywhere – and access your Nichrome packaging machine.

With a view to enable constant monitoring of your automated packaging machine, Nichrome has developed the “data logger”. This smart monitoring system uses the IoT to put superior controls at your fingertips.

VFFS Machines Excel Plus Series Excel Plus Servo Auger

The logger includes sensors that are magnetically attached to the machinery. The sensors constantly measure key parameters and transmit the readings via Bluetooth to a central unit. Multiple users from different locations can access this single server to retrieve and update their data.

The main aim of the use of data logger is to ensure that valuable machinery and the process are constantly monitored. Each & every parameter of the machine can be monitored. Unexpected faults can be detected in real time, and with data generated by the data logger, customers can address the issue quickly to minimise damage and downtime.

Customers benefit from reliable and consistent data collection, prompt trouble shooting and maximized machine uptime.

The data logger is just another innovation from Nichrome, India’s leading packaging machine manufacturer with four decades of expertise to their credit. Since Nichrome developed India’s first indigenous milk pouch packaging machine four decades ago, it has continued to innovate and introduce new machines and new features that enable its customers to achieve high productivity and cost-efficiency in their packaging process.

Today, besides primary packaging machines, Nichrome offers clients cutting edge solutions, end-to-end. Secondary and tertiary packaging, packaging project integration, turnkey project design and implementation – Nichrome offers it all. For the latest, most efficient packaging solutions, talk to Nichrome.

Visit for more details: www.nichrome.com

Brewing profits for the tea industry: Nichrome’s end-to-end packaging solutions

End-to-End Packaging Solutions

Nichrome is well known as a manufacturer of primary packaging machines for a variety of applications. Coffee packaging machines, Spice packaging machines, Liquid filling machines, Snacks packaging machines, Shampoo packing machines, Tea packaging machines and many more.

However, with its decades in the industry, and indepth knowledge of different industries and their challenges, Nichrome today is supremely poised to offer integrated end-to-end packaging solutions for the tea industry. That too, with single-source convenience and service support few companies can provide.

Coffee Packaging Machine

Whether you require standard industrial packaging solutions or custom-made alternatives, consumer-sized packaging or bulk-sized packaging, Nichrome is your one-stop-shop for turnkey packaging lines.

The Different Stages of a typical tea packaging line:

1. Raw material Receipt: there is lack of consistency in the receiving of raw material at the factory, hence in this step, a consistent maintenance of quality is ensured.

2. Intermediate Storage:  this step ensures constant feed to the processing system.

3. Processing machinery: in this step, raw product is processed into final finished product.

4. Intermediate Storage of Finished product: in this step, the finished product is stored for primary packaging processing.

5. Primary/Retail Packaging of processed/finished product: in this step, the finished product is packed into its primary packaging form.

6. Secondary Packaging System:  in this step, the primary the primary packaged product is collated or and stacked together into bigger packs.

7. Tertiary Packaging System: this is the final step in the system where final wholesale packs are packed.

For the tea industry, Nichrome offers a full range of Pre-Packaging Solutions such as Intermediary storage equipment, Product cleaning & grading equipment, Blending equipment, processing equipment for tea, Food safety equipment and Conveying accessories. In Post-Packaging Solutions, equipment includes Food safety equipment, Pouch collation, Conveying accessories, online check weigher, and Cartoning/ baling machines.

Nichrome’s Pre and Post Packaging equipment form a Complete System Solution Project. Individual equipment can also be customized and integrated with existing equipment. Such Integrated Packaging Solutions definitely result in enhanced speed and accuracy, reduced labour costs, and increased overall productivity for a profitable business outcome – not just for tea, but for rice, oil, milk and detergent among others.

Single-serve sachets are the way to go!

Urbanization, convenience, education, mobility, waste consciousness – all these contemporary trends have made single-serve sachets a popular form of flexible packaging in India and abroad.

In restaurants and hotels, offices and canteens, airports, airlines and food malls – single-serve stick packs have become the popular type of food packaging. The stick pack offers consumers convenience (it is easy to open and provides just the right amount of product) plus the freshness of the product is guaranteed. The stick pack is a safe and hygienic packaging form used in both the food industry and even in the pharmaceutical sector.

Stick packs offer unmatched economy and convenience for service providers in the hospitality, food or airlines industries. They help these players to provide food and nutraceutical powders in hygienic, single-serve packaging which reduces wastage and spillage.

Stick packs are the perfect portable solution for ‘on the go’ consumers of all ages – whether they contain our daily medication, favourite coffee, mouth freshner or ketchup to go with our sandwich lunch, they allow us to take our lifestyle on the road.

As India’s leading packaging machine manufacturer, Nichrome has innovated a multilanestick pack packaging machine to make the most of this growing trend. The Multilane Stickpack solution is available with 2 to 10 lanes, yielding 35 packs per minute per plane! It has a complete Stainless Steel construction and is CE compliant. The machine is available in multiple Filler options depending on the product to be packed. The machine delivers maximum accuracy and higher speeds with low wastage of film!

A state-of-the-art automatic packaging machine for powders, the Multilane Stick Pack helps protect the product through tight pouch seals and high-quality materials, and also help strengthen brand image with functionality, portability and design.

Nichrome’s latest solution with Servo Auger Filler for milk powder packaging, pharma powders packaging and coffee/tea premix packaging, has the capacity to pack small sachets of powders from 2 g to 20 g. With a Multi Piston Filler, the machine packs viscous products such as Honey, Ghee, Ketchup, Olive Oil, Mayonnaise, Mustard Paste, and Jam & Shampoo; with Volumetric Multiple Cavity Filler, it packs free flow powders & granular products such as sugar, salt, pepper, mouth freshner, etc. A CE certified PLC controller makes it easy to operate and provides the necessary flexibility for product and format changes while maintaining the efficiency of the process.

For businesses who want to make the most of the booming demand for stick packs in the Food, Aviation and Hospitality industries, Nichrome’s VFFS Multilane Stickpack is a worthy partner.

www.nichrome.com

Pack Powdered Food to Extend Its Shelf Life

The Indian food processing industry accounts for 32 per cent of the country’s total food market, 14 per cent of manufacturing GDP, 13 per cent of India’s exports and six per cent of total industrial investment. The Indian food industry is poised for huge growth, increasing its contribution to world food trade every year. In India, the food sector has emerged as a high-growth and high-profit sector due to its immense potential for value addition, particularly within the food processing industry

Powder Packaging is in vogue to counter the quick rotting and contamination of food items in their whole natural form. Today right from tea, sugar, coffee to drink mixes, spices, milk, etc. come to our grocery outlet in the form of powder. The trend has actually reduced the extensive wastage of food and food products which are microbiologically sensitive or those which have a very short life cycle. The powdered form of these food and food products can have a longer shelf life while enriching its taste and nutrition value. For e.g. spice packaging, tea packaging and sugar packaging solutions help in increasing the shelf life of the product while intelligently enhancing its brand value. Gone are the days when lose sugar could easily be sold simply wrapped in a paper bag. These days sugar is packed in attractive sachets prominently displaying its brand presence. Smart coffee packaging helped the manufacturers find their way into countries and regions where people traditionally drank tea for rejuvenation. Sachet packaging solutions have thus become popular with more evolved and market savvy manufacturers in India.
.Any random manufacturer of powdered mixes provides the food industry and retail customers with a wide variety of blended powders, including bakery mixes, spice blends and even dehydrated fruits and vegetables. Their blends of dry powders are found in grocery stores, super markets and malls.
Intelligent packaging forms an integral part of marketing strategy of any processed food brand or a manufacturer.
Nichrome Packaging Solutions partners you in promoting your brand through intelligent food packaging solutions. Through our 38 years of extensive packaging experience, we work closely with your team and help determine the proper film structure guaranteeing that the right material and oxygen barriers are used to maximize the shelf life of your product.
We also give support solutions for blending and formulating in customized packaging orders. In addition, Nichrome provides technical support for any secondary packaging necessary to complete your project, including display design & assembly, multi-packs, shrink wrapping, club packs etc.

A good powder packaging machine will protect powdered items, like spices, sugar, coffee, tea etc., from biological, chemical, and physical damages.

Biological protection

Protects from micro-organisms (pathogens & spoiling agents), rodents, insects, etc., eventually preventing diseases as well as spoilage

Chemical protection

Minimizes the chances of compositional changes that can occur due to environmental effects; such as losing moisture or exposure to excessive moisture, exposure to various gases, light and so on.

Physical Protection

Protects from any mechanical damage during its transportation from one place to other

MARKETING THROUGH BETTER AND CONVINIENT PACKAGING

 Packaging undoubtedly is the face of your product and brand. Nichrome’s powder packaging solutions offer various flexible, easy-to-use, easy-to-handle, and attractive pouch formats that help your product and brand stand out in the retail as well as international market.

Here are some of the flexible pouch types that we fill for dry food powders:

• Vertical Pouch with Fin Seal
• Horizontal Pouch with 3 or 4 sided seals
• Pre-made Pouches
• Zipper Pouches
• Sachets
• Pillow Pouches
• Gusseted Pouches
• Stand-up Pouches

Let us manage your next pouching project and prove that Nichrome is truly flexible, reliable, innovative and responsive.
Some of our blend and fill pouching solutions include:

• Cake/Pancake Mixes
• Seasonings
• Salts/Sea salts
• Spices
• Baking Powders
• Trail Mixes
• Nuts
• Popcorn
• Health & nutrition Supplements

For more information on automatic powder packing solutions visit us at http://www.nichrome.com/