Benefits Of Automatic Filling Machines - Nichrome

 

The increasing automation of the manufacturing and packaging industry has led to a reduction in production time, reduced wastage, improved system performance and process control. 

Manual filling methods are not viable anymore as they result in low production outputs and losses through spillage - whether you are filling liquids, solids or powders, in bottles, cans or flexible pouches. Automation has become pivotal to completing the packaging process in a timely and cost-effective manner.

BENEFITS OF AUTOMATIC FILLING MACHINES 

The automation of the packaging process has created many benefits for packaging companies. There are a number of ways in which automation can improve the packaging process: 

Reliability and Consistency 

Automatic filling machines permit a repeatable, reliable and consistent fill cycle - whether the fill is based on a level of produce, the volume of produce, the weight of produce or another such measurement. Automatic fillers remove inconsistencies and eliminate uncertainty from the filling process.

Higher Speeds of Operation 

The most apparent benefit of automatic filling machines is the higher speeds of operation that they offer. Automatic fillers use power conveyors and multiple filling heads to fill more containers per cycle - whether you are filling thin, free-flowing products like water and certain powders, or highly viscous products such as jelly or pastes. Hence, the production is faster when using automatic filler machines. 

Simple Control Interface 

Most modern filling machines come with an easy to operate touchscreen interface and are controlled by PLCs. Indexing times, pump speeds, fill times and other similar parameters can be easily and quickly set up by the operator. The ‘configuration’ is recorded by the PLC so it can be reused in the future. 

Versatility 

Automatic Filling Machines can be configured to handle a range of products and container shapes and sizes. The right packaging filling machine offers ease of changeovers with simple adjustments for companies that package multiple products. This allows the downtime to be minimised and production maximised.

Future Readiness 

Automatic packaging machines need to be acquired keeping the future in mind. Many

modern automatic packaging machines are upgradeable and offer the potential to increase capacity, add more filling heads and be compatible with other fillers so a variety of products can be packed on the same machine.

FILLING MACHINES FROM NICHROME 

Nichrome offers a cornucopia of food packaging systems, pharma packaging systems and other non-food packaging systems for a range of industry verticals. Nichrome’s offerings in filling solutions include: 

Liquid Filling Machines 

These automatic packaging machines are used to fill water and other beverages like milk, juices, soup, alcoholic beverages etc. They can also be configured for filling viscous products such as lassi, yoghurt, sauces, edible oils etc.

 Powder Filling Machines 

These machines utilise spiral feeding technology which enables proper filling with zero-drip. These machines are ideally suited for filling powdered items - which can be both free-flowing (sugar, table salt etc) and non-free-flowing (brown sugar, milk powder etc).

Nichrome’s filling machines can also be used for non-food applications such as pesticides, starch, dyes, detergents, pharma powders etc.

Granule Filling Machines

 Granule products can be filled into sachets and pouches with the use of Nichrome’s granule filling machines. It has a number of applications such as grains, dry dog food, spices etc. 

Gel Filling Machines 

Designed with a pump head, Nichrome’s gel filling machines can handle shampoo, hair gels, hair conditioners, cosmetic creams, thick sauces, honey, toothpaste, car wax and many more substances quite easily.

Capsule Filling Machines 

Nichrome’s pharma packaging machines used in the pharmaceutical industry can efficiently count and pack gelatin capsules - soft or hard. They can also fill coated tablets and pills.

This machine has a number of alternative applications in the food industry, agriculture, healthcare and chemical engineering fields.

ABOUT NICHROME 

Nichrome is a leading provider in India with over four decades of industry experience and thousands of diverse clients across the globe. 

The innovative packaging solutions from Nichrome for food, pharma and other applications are supplemented by their solutions for secondary packaging, wrapping and cartoning, bulk packaging and other custom packaging solutions for various applications. 

Nichrome’s filling machines are capable of streamlining the entire operation and boosting productivity with their speed, efficiency and reliability. Nichrome provides you with single-

source convenience for both automated packaging machines and end-to-end packaging systems and solutions. This is backed by a dependable nationwide network for reliable service and genuine spare parts.

Connect with Nichrome today for a diverse selection of solutions, affordable prices, and knowledgeable customer support.

POINTS TO CONSIDER WHEN BUYING PHARMA PACKAGING MACHINERY

 

In the pharma industry, there's no margin for error. Whether it be the research, product development, product manufacturing or packaging process, the highest levels of precision, hygiene and quality are mandatory. Stringent GMP, FDA and other compliances have to be met.

Choosing new pharmaceutical packagingmachines can be a confusing, stressful experience. There are so many manufacturers, suppliers and equipment models to choose from, and the cost implications can be huge. Here are some points to keep in mind when selecting your pharma packaging machinery.

1. Output capacity

Output capacity depends on the speed of your machine. Depending on your output requirement, choose a packaging machine thatcan deliver as per specifications. A machine that runs too fast or too slow can be problematic for your operators.

2. Digital capabilities

The pharma industry runs on the power of information technology and automation. A machine with advanced digital capabilities increases efficiency and enhances ease of use. From touch screens and all-access control to IoT compatible systems - pharma equipment with these capabilities will make your processes more productive, accurate and manageable.

3. Cleaning ease

Cleaning is an essential component of any manufacturing process but it shouldn't be complicated or involve huge amounts of downtime. Look for a machine that offers easy disconnect features. It will make cleaning faster, easier, and less stressful for your operators.

4. Production scale

Research industry requirements will naturally differ from those of industrial scale production lines. Machines can be oflab-scale and commercial-scale, so being clear about what type of equipment you need will make your selection easier and more effective.

5. Ease of operation

While modern machines are fully automatic, human intervention cannot be completely ruled out. Man-machine interaction still prevails, so you need a machine or pharma packaging line that is easy to understand and operate. Your equipment shouldn't be so simple as to miss out the latest innovations or technical features, nor should it be too complex to handle. With proper training, your operators should be able to efficiently manage day-to-day operations of the system.

6. Helpful, reliable supplier

Pharmaceutical machinery is a substantial investment, so find a supplier who deals in reputed brands and proven models. Your supplier should also have the knowhow, skills and experience to deliver and service high quality automatic packaging machines. Above all, your supplier should understand your industry needs and criteria, and patiently guide you through the best options.

PHARMACEUTICAL PACKAGING MACHINES FROM NICHROME

Nichrome is the pioneer and leading provider of integrated packaging solutions in India. It has joined hands with global players to bring to India a comprehensive, state-of-the-art range of cost-effective, high-quality filling lines and primary packaging systems for pharmaceutical products.

Strengthened by its own wealth of diversified knowhow and expertise in packaging, Nichromeoffers the advantage of pooled expertise, delivering top-quality, technologically advanced solutions spanning the entire value chain of filling and packaging lines for pharmaceutical products.

Pharmaceutical powder packing machines, liquid filling machines, sachet filling machines – Nichrome offers a wide range of automatic packaging machines for the pharma industry. It also offers blister packaging lines capsules, tablets, pills and other pharma/cosmetic products besides solutions for processes such as Granulation, Tablet Compression, Coating, Counting and Filling, Printing, Inspection, Bulk packaging, Labelling and Cartoning.

Integrated solutions include:

·         Counting and Feeding systems for tablets/capsules that cover bottle filling & capping, labelling, dessicant & leaflet insertion.

·         Injection Automation line for ampoules/vials that cover washing, drying & sterilising, filling and rubber stoppering, and AL-cap sealing.

If you’re considering pharma packagingmachine manufacturer, contact Nichrome. For 4 broad categories of pharmaceutical products, namely Oral Solid Dosage, Oral Liquid Dosage, Ophthalmic & ENT, and Injectibles (Vials/Ampoules and Pre-filled Syringes) - Nichrome offers advanced technology from international majors, backed by their own expertise, industry knowledge and strong nation-wide sales and service network. Can you ask for anything more?

SHIFTING TREND IN LIQUID PACKAGING – FROM RIGID TO FLEXIBLE

 

With changing trends in the packaging industry, it looks like rigid packaging for liquids is being overtaken by flexible packaging. While Centre Seal Pillow Pouches (CSPP) dominate the market, stand up pouches with spout are growing in popularity for the style, ease of usage and storage that they offer.

Any product of a runny consistency, be it water, milk, sauce, oil, juice or cleaning solution, needs strong and safe packaging that is light, clean and easy to use. Flexible packaging offers these and more advantages.

Why shift from rigid to flexible pouches?

There are many reasons to opt for flexible packaging:

- lighter with better portability for consumers on the go

- higher product to package ratio

- uses 60% less plastic than traditional plastic bottles

- requires approx. 50% less energy in production

- more efficient warehousing

- storage and transportation are cheaper and mess-free

Considerations before buying your liquid filling machine

If you’re planning to automate your liquid packaging, or change from rigid bottle packaging to pouch, there are few basic points to discuss with your liquid filling machine manufacturer.

1. Viscosity: Viscosity is defined as a measure of a fluid's resistance to flow. A liquid with lower viscosity such as water or milk, flows easily while others like sauce, may not. Viscosity determines the type of filler used: it must induce flow with the right amount of force, yet ensure the packaging will not overfill.

2. Fill temperatures: This factor is also important when selecting a liquid filling machine, and more specifically, the product filler. When heated, most liquids flow more freely - so accurate fill temperature is essential.

3. Size of particulates, if any: Liquids like sauces, salad dressings, buttermilk, lassi, juice, etc. often contain particulates which are either suspended in the product or settle towards the bottom of the fluid. For such products, a clear understanding of the particulates, their size and properties is required to provide the optimal filler for the most accurate and free-flowing dispensing.

Nichrome’s automatic liquid filling machines

Nichrome offers a wide range of liquid packaging solutions for milk, water, juice, wine and other liquids. All the machines are designed for hygienic and accurate filling, built for reliable and efficient performance long-term. Here are some of Nichrome's proven performers, at a glance:

Filpack Servo 12K

-          fastest liquid pouch packaging machine - 12000 pouches/hr.

-          packs CSPP pouches of 200ml, 500ml, 1000ml

-          product contact parts of stainless steel for hygienic operations

-          UV film sterilisation system for packaging material

FilpackServo Universal

-          high speed versatile machine

-          for both liquid and viscous applications

-          output speeds up to 5000 pouches/hr.

-          available in a double head combo filler model so you can fill viscous on one head and liquid on the         other

Filpack CMD Alpha

-          built shorter and more compact

-          no side opening so occupies less floor space

-          impulse seal system controlled by solid state control

-          twin heads to pack two different products at the same time

Filpack CMS 5L

-          for both liquid and viscous applications

-          pneumatic filling system for better consistency

-          liquids packed at 800 pouches/hr; viscous at 400 pouches/hr.

-          enclosed SS cabinet and SS 304 product contact parts

T-110, T-140, T-170

-          HFFS series with new gen linear technology

-          PLC based

-          compact design

-          duplex models for higher outputs

Conclusion

If you’re thinking of shifting from rigid to flexible packaging for your industry; if you want to market your liquid product in modern stand up pouches; if you want a liquid filling machine manufacturer who will tailor to your specs – Nichrome is your one-stop source.

With four decades of experience in the packaging sector, over 7000 successful installations across 45 countries worldwide, and comprehensive design and engineering capabilities, Nichrome is well-equipped to provide the best liquid packing machine for your application.

In fact, Nichrome can deliver more than just the best liquid filling machine. Secondary packaging systems, upstream or downstream integration, training of your staff, maintenance support – Nichrome offers it all. No wonder Nichrome is the preferred provider of integrated packaging solutions for Indian industry, for years.

Packaging innovation to optimise your supply chain

Packaging is no longer limited to the pouch, box, strip or any other material that holds and protects the product. It’s an entire system of preparing products for safe, efficient and cost-effective movement throughout the supply chain.

Industry is now aware that packaging is not just the work of designers and marketing departments who focus on brand recognition and driving sales. Their emphasis is on developing packaging that grabs attention on crowded retail shelves.

With attention on driving sales and brand recognition, not much emphasis is placed on or trailer utilization of the package itself.

Packaging plays a crucial role in supply chain management. It affects the physical distribution of the package. Logistics demands packages that can be easily handled throughout all processes and by the consumer. Packaging also affects production, which prefers one size of packaging for all products to minimize time, material, and labor costs.

Package optimization makes the difference.

Package optimization is an activity that seeks to make the product’s packaging more supply chain friendly. By making small changes, packaging can be made more ergonomically and sustainable, saving time, material and money that can make a big difference to the company’s supply chain. This in turn, leads to maximized return on investment.

Product’s Packaging

Here are three basic ways to optimize your packaging:

1.Choose the right materials: It’s important to make smart decisions about the proper primary, secondary and tertiary packaging to help your product and its packaging navigate the different stages and environments it will travel.

Materials that are expensive or difficult to use could add time and money to your supply chain. The good news is, you can often reduce or change your packaging materials without compromising the quality of your product or the perception of your brand.

2.Think sustainability: Package optimisation is an opportunity to go green and promote sustainable business practices. You can find ways to use less material and/or find materials with reduced carbon footprint. This will help you save money and the environment — while enhancing your company’s image as an environmentally responsible corporate citizen.

3. Optimise shipment costs: When it comes to shipment from factory to retail shelf or consumer, the size and weight of your boxes impacts your logistics costs. Optimising your product package ensures you optimize the space and weight occupied in transportation and storage, so you can transport more products — saving both time and shipping costs.

How Nichrome helped saved millions with packaging optimisation

Nichrome, India is leading integrated packaging solutions provider recently came up with a small optimization idea that resulted in impressive benefits for its client. As an expert with over 4 decades in the business, Nichrome understands that the benefits of an optimized package are amplified throughout the distribution cycle.

Integrated Packaging Solutions

For a renowned milk producer and marketer in Pune, Nichrome suggested they alter the size of their milk pouch by a few millimeters, making it a rectangular shape. This minute change in the primary packaging not only makes the pouch stand out amongst the other square pouches in the market, it also means more SKUs can be fitted in a typical crate and further, more pouches in a truck. Besides the cost savings in packaging material, even greater savings have resulted from decreased handling, storage and transportation costs.

Conclusion

It’s not easy optimising your package. Ideally, companies should get their marketing, technical and logistics experts to collaborate and develop solutions that enhance efficiency, reduce wastage and lower shipping costs while protecting and promoting your product. Wasteful, environmentally damaging practices are unacceptable — both for business and the earth.

Partnering with a packaging expert like Nichrome can help. From pouch formats and packaging material for primary packaging, secondary packaging and tertiary packaging, Nichrome collaborates to add value and deliver the optimal solution.

www.nichrome.com

Where goals meet solutions: Nichrome’s end-to-end packaging solutions

Nichrome’s end-to-end packaging solutions

For decades, Nichrome has been at the forefront of next-generation packaging technologies; a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in innovative packaging systems.

Today, building on this heritage, we bring infinite possibilities to the table. For Food, Pharma and other applications, Nichrome offers integrated packaging solutions divided under three broad units: Packaging Machinery, Packaging Systems and Filling Systems.

Why integrated packaging systems?

Integrated packaging is critical for enhance the speed, accuracy and economy demanded by modern production. By automating and integrating packaging lines, manufacturers and packaging companies can improve the rate of production while reducing cost and enjoying quick return on investment. Other benefits include maximization of valuable human resources, waste reduction and minimization of downtime between runs.

Strategic partner for innovative packaging solutions

Innovation and engineering excellence are the pillars of Nichrome’s capabilities. As your full-service packaging partner, Nichrome combines products, equipment and strategic guidance to deliver smart packaging solutions. Whether you are just beginning to automate, augmenting n existing packaging system or looking for turnkey packaging solution, we have the in-house capabilities to address your challenges and cater to your specific needs. No matter what your budget or project scope, our skilled team delivers the insight and expertise to help design, install, commission and maintain your entire packaging line.

We partner to understand your goals and objectives, and provide recommendations to help with your safety & hygiene requirements, packaging design, marketing initiatives, cost optimisation and much more. With sound project design capabilities, strong R&D, and single-source convenience, Nichrome provides automated packaging solutions right from pre-packaging and primary packaging, to secondary packaging and tertiary or end-of-line solutions.

Nichrome also provides post-commissioning support through a strong nation-wide network of service engineers who ensure timely assistance when required. Furthermore, Nichrome makes spare parts accessible and affordable to minimize downtime and enhance durability and productivity for enterprises of all sizes.

www.nichrome.com

Monitor your Nichrome packaging machine, from anywhere, any time

Nichrome’s packaging machines now come with a unique feature: Data-over-Internet. Just login from your phone or laptop anytime, anywhere – and access your Nichrome packaging machine.

With a view to enable constant monitoring of your automated packaging machine, Nichrome has developed the “data logger”. This smart monitoring system uses the IoT to put superior controls at your fingertips.

VFFS Machines Excel Plus Series Excel Plus Servo Auger

The logger includes sensors that are magnetically attached to the machinery. The sensors constantly measure key parameters and transmit the readings via Bluetooth to a central unit. Multiple users from different locations can access this single server to retrieve and update their data.

The main aim of the use of data logger is to ensure that valuable machinery and the process are constantly monitored. Each & every parameter of the machine can be monitored. Unexpected faults can be detected in real time, and with data generated by the data logger, customers can address the issue quickly to minimise damage and downtime.

Customers benefit from reliable and consistent data collection, prompt trouble shooting and maximized machine uptime.

The data logger is just another innovation from Nichrome, India’s leading packaging machine manufacturer with four decades of expertise to their credit. Since Nichrome developed India’s first indigenous milk pouch packaging machine four decades ago, it has continued to innovate and introduce new machines and new features that enable its customers to achieve high productivity and cost-efficiency in their packaging process.

Today, besides primary packaging machines, Nichrome offers clients cutting edge solutions, end-to-end. Secondary and tertiary packaging, packaging project integration, turnkey project design and implementation – Nichrome offers it all. For the latest, most efficient packaging solutions, talk to Nichrome.

Visit for more details: www.nichrome.com

Brewing profits for the tea industry: Nichrome’s end-to-end packaging solutions

End-to-End Packaging Solutions

Nichrome is well known as a manufacturer of primary packaging machines for a variety of applications. Coffee packaging machines, Spice packaging machines, Liquid filling machines, Snacks packaging machines, Shampoo packing machines, Tea packaging machines and many more.

However, with its decades in the industry, and indepth knowledge of different industries and their challenges, Nichrome today is supremely poised to offer integrated end-to-end packaging solutions for the tea industry. That too, with single-source convenience and service support few companies can provide.

Coffee Packaging Machine

Whether you require standard industrial packaging solutions or custom-made alternatives, consumer-sized packaging or bulk-sized packaging, Nichrome is your one-stop-shop for turnkey packaging lines.

The Different Stages of a typical tea packaging line:

1. Raw material Receipt: there is lack of consistency in the receiving of raw material at the factory, hence in this step, a consistent maintenance of quality is ensured.

2. Intermediate Storage:  this step ensures constant feed to the processing system.

3. Processing machinery: in this step, raw product is processed into final finished product.

4. Intermediate Storage of Finished product: in this step, the finished product is stored for primary packaging processing.

5. Primary/Retail Packaging of processed/finished product: in this step, the finished product is packed into its primary packaging form.

6. Secondary Packaging System:  in this step, the primary the primary packaged product is collated or and stacked together into bigger packs.

7. Tertiary Packaging System: this is the final step in the system where final wholesale packs are packed.

For the tea industry, Nichrome offers a full range of Pre-Packaging Solutions such as Intermediary storage equipment, Product cleaning & grading equipment, Blending equipment, processing equipment for tea, Food safety equipment and Conveying accessories. In Post-Packaging Solutions, equipment includes Food safety equipment, Pouch collation, Conveying accessories, online check weigher, and Cartoning/ baling machines.

Nichrome’s Pre and Post Packaging equipment form a Complete System Solution Project. Individual equipment can also be customized and integrated with existing equipment. Such Integrated Packaging Solutions definitely result in enhanced speed and accuracy, reduced labour costs, and increased overall productivity for a profitable business outcome – not just for tea, but for rice, oil, milk and detergent among others.

Liquid Packaging solutions with top speed and effective sealing

Automatic filling machine for handling liquid packaging has to work at far greater speeds than applications related to solid products or viscous products such as oils. The nature of the products that are handled by a liquid packaging machine is one of high-volume disposal off retail shelves. Applications include milk, juices, and water. Nichrome’s Filpack Servo 10K is named for its handling capacity of 10,000 packs per hour for 200-milliliter dairy products packaging or any other liquid application. If the liquid filling machine is required to fill 500-milliliter packs, the machine works at the rate of 9000 packs per hour. For a one-liter size, the speed of delivery is 7500 packs per hour. With speed taken care of without any compromise, the next aspect of liquid filling machines that is crucial is the stability of the pouches.

Center Seal Pillow Pouch Innovative Packaging Solutions

Top-ranked Packaging machines India work with the CSPP pouch format for liquid packaging solutions. The format is available over 500 milliliter and 1-liter applications. The Filpack machine uses co-extruded virgin LDPE packaging material. The machine utilizes a servo driven impulse sealing mechanism. Optional accessories of this state-of-the-art liquid packaging machine include automatic pouch counting and creating system. There is also an optional system for post-packaging in bulk plastic bags. With speed and stability features at the highest degree of innovation and professionalism, liquid filling machine needs of wholesale or retail entities are resolved with aplomb. Get your dairy product packaging or juices or water packaging flying off the shelves on the back of a partnership with the best packaging machine manufacturers.

Makeup of the most effective liquid filling machines

Robust electronics powers the operation of an automatic filling machine. All controls are implemented with ease and uncomplicated modes. All aspects of the machine are motorized and the respective elements are all housed in separate well-designed structures. The electrical elements of the machine have their own cabinets making up the uncomplicated nature of modality that is the hallmark of a modern machine. While there are indeed lots of moving parts, lubrication is not an issue with advanced liquid filling machines. The filling system is motorized for consistency in filling and simplicity in process change over. The accuracy of innovative packaging solutions is between 0.3 and 0.5 percent. The accuracy will vary with the film and the product. Get your products packed and ready with comprehensive packaging efficiency with machines that are all about being operation fit with every glitch taken out of the equation.

Visit Nichrome Packaging Solutions’ website for more information on other packaging machines such viz. Powder packaging machine, oil packaging machine, sugar packaging machine, Pharma packaging machine, cosmetics & personal care packaging machine and much more.

How we pack liquids better than others?

Liquid foods as commodities require utmost care when packing, sealing and most importantly post packing as it also includes the transportation, till it reaches the consumer.

Nichrome is a packaging machine manufacturing company, who are experts in manufacturing liquidpackaging machine, dairy products packaging and automatic filling machine. When it comes to liquid filling and packaging; the pouches have to be dry, convenient to handle and attractive. Liquids have unique requirements for packaging, since they need to stay fresh and odorless on the supermarket shelves for a long time.

Nichrome’s Horizontal Form Fill Seal and Vertical Form Fill Seal machines have been designed to cater to the vast and varied requirements in liquid filling and packaging segment. These include edible oil filling and packaging machines, ghee pouch packaging machine, milk packaging and other dairy products packaging solutions.

Understanding how the machine affects the product – Nichrome is aware that impact of the filler can cause the liquid to change its taste, colour, smell and taste. The state and viscosity of the product can be unconsciously changed depending on the liquid filling machines. For example if the liquid is passed through the pipes faster than the required speed the liquid’s physical structure can change causing it to be less viscous. Nichrome keeps the product characteristics front-of-mind when manufacturing equipment.

Consistency accuracy and reliability – Nichrome’s innovativepackaging solutions ensure that every pouch is filled with the same amount of liquid maintaining the consistency of the filling machine. Nichrome’s liquid filling and packaging solutions provide vital accuracy while packing through different pouches of various sizes and weights, thus reducing the percentage of wastage per batch. Nichrome’s leak detectors test for pin-hole leaks in individual containers by comparing air pressure decay rate to a benchmark container; thus ensuring no leaks, increased reliability and accuracy. 

Read more about How we pack liquids better than others?

Oil Filling Machine

Genius Packaging Requires Creative Engineering

The power of innovative packaging

Be it a heart shaped box of chocolates, a star shaped packet of shampoo or a pear shaped bottle of juice, we all have to admit that we’re immediately drawn to products that are packaged better, or just differently. Our super-market shelves are lined with examples of creatively packaged products, in fruit shaped cartons, animal shaped sachets and sphere shaped bottles. And it’s only getting more imaginative.

“What’s in the packaging?”, you ask? “Everything”, is what prudent manufacturers in the consumer-goods industry will tell you. The problem today is that you, as consumer, have way too much to choose from. And a manufacturer of ketchup, for instance, can only make his ketchup so much different from his closest competitors; but there is no end to how creative he can get with the packaging. Differentiation in packaging is what the choice boils down to. The truth is that we would even pay a premium for superior, more interesting packaging.

The unique problem it poses

This competition to make products stand out on retail shelves poses a unique problem for packaging machine manufacturers - to be able to fill any kind of container with any kind of liquid. This is where creative engineering comes in.

We buy all sorts of liquids for daily use - oils, shampoos, creams, pastes and so on. All of these have differentiating properties that cause them to flow differently. One such critical specification is “viscosity” - the measure of a liquids ability to resist flow. Easy-flowing, water-like liquids have low viscosity, while thicker liquids have higher viscosities. Other characteristics that come into play include temperature, particle size, pH and degree of foaminess. Characteristics such as “lubricity” and “abrasiveness” also need to be taken into account.

Hence, innovative packaging solutions require packaging machine manufacturers to meticulously research hundreds of product applications—from chemicals and lubricants to beverages—in order to design genius liquid filling machines that can fill various types of containers – and do so rapidly and accurately. Further, they need to invent different kinds of liquid packaging machines to suit different kinds of packaging requirements.

The inventive solution

Packaging machine manufacturers like, Nichrome India Ltd, invest heavily in research and development, to devise automatic filling machines and automatic packaging machines to keep up with the demand for innovative packaging solutions.

Automatic liquid filling machines have different kinds of nozzles and fill-systems, suited to the different types of liquids; whereas liquid packaging machines are calibrated to suit the various kinds of packaging options – bottles, packets and sachets, cartons, etc.

Special pouch filling machines and sachet filling machines, that can fill and seal a wide range of liquids in a vast variety of pouches and sachets have been made available to industrial manufacturers thanks to cutting-edge technology developed by visionary engineers. These allow manufacturers to fill and seal liquid products into almost any kind of packet  – 3 side seal, 4 side seal, contour pack, stand up pack, twin sachet, packets with zippers, packets with spouts and what have you!

Manufacturers can, not only select an automatic liquid filling and packaging machinery based on the type of liquid they manufacture and the shape of packaging they desire, but also based on other priorities like reliability and hygiene or speed and accuracy or the space occupied by the machine. For example, speed, accuracy and minimum wastage would be the criteria for selecting an appropriate oil filling machine while hygiene and freshness would be of prime importance for milk filling and packaging.

Most of the automatic filling machines and automatic packaging machines available today are equipped with digital screens to enable the manufacturer to easily adjust the settings according to production needs.