NICHROME KETCHUP PACKING SOLUTIONS ARE A NOTCH UP

 

Globally, and across industries, pouch filling machines are a popular choice for viscous condiments packing and viscous ready to eat foods like tomato ketchup. Tomato ketchup packing is usually done in two ways—in tear away or standee pouches, or in High Density Polyethylene (HDPE) bottles.

In either case, the tomato ketchup packaging needs to be robust and leak-proof. Hence the need for superior quality packing machinery. Pouches are flexible, lightweight bags that offer many advantages over traditional packaging such as metal cans or glass bottle packing.

Types of Ketchup Packing

There are two major types of liquid pouch filling machines: vertical form fill seal (VFFS) and horizontal form fill seal (HFFS) packing machines. The filled and sealed bag is cut away. As is evident in many tomato sauce/ketchup brands, the top seal on the first bag becomes the bottom of the next bag, and the process repeats. The cut pouch falls to a collection system, typically a belt conveyor that brings the pouch to the next packaging step.

Ketchup packing is generally referred to as ‘flexible packaging’ or ‘sachet packing’ as opposed to ‘bottle and jar packing’ which is rigid.

Flexible packaging offers several advantages: it uses less material, needs less energy during formation, and produces less greenhouse gases during manufacturing. Being lightweight & unbreakable, it is economical to pack, store, and transport.

Nichrome Ketchup Packaging

There are many pouch filling machine manufacturers offering multiple packaging machines for diverse applications. If you are looking for a ketchup pouch packing machine manufacturer--Nichrome is your best bet.

Four decades of experience worldwide, intensive inhouse R&D, state-of-art manufacturing, technology tie-ups with global majors, thousands of successful installations, strong nation-wide service network – few pouch filling machine manufacturers can match the knowhow, capabilities, and record of accomplishment of Nichrome.

HFFS for Ketchup Packing

Whether your ask is for HFFS or multitrack packing machine (for 4 side seal pouches up to 100 gm); pick fill seal machines; bottling line or standee pouch/ DOYPACK pouch packing-- explore Nichrome's offerings for packing tomato paste/ketchup. Nichrome offers special sealing technology for viscous liquids on its multitrack machines.

Cost-effectiveness

Nichrome is dedicated to offering the most advanced packaging technology for food, pharma, and other relevant industries. Nichrome can deliver top quality at competitive prices with its own R&D centre, manufacturing, and testing facilities.

High ROI

Nichrome proactively supports customers from consultation and customized packaging machine development to the production of the packaging machine, backing it up with extensive after-sales service. Some hallmarks of Nichrome’s packaging solutions are high production rates, optimum accuracy, and consistent pouch quality as per the client’s requirements.

T-110

In its T-110 ketchup packaging machine, Nichrome offers an efficient integrated system for ketchup filling and packaging that covers a turntable, UV sterilisation chamber, automatic liquid filling machine, cap feeding elevator, rotary capping machine, induction sealer, labelling machine, date & batch coding system, and packing table. SKUs range from 100 ml to 20 litres. Applications include a wide range of packing solutions for food & liquids such as ketchup.

T-140

Nichrome's HFFS packaging machines bring you next generation, linear technology from Europe. The series is versatile and can be used for packing a wide range of powders, grains, snacks, liquids, and viscous products like ketchup using different fillers. The series also offers a range of pouch formats with superior pouch aesthetics.

T-170

Nichrome’s HFFS packaging machines, especially the T-170 are PLC based with touch screen interface. The compact and versatile design offers both single and perforated chain of pouches with quick and easy changeover. Well-designed duplex modules are available for higher outputs.

Nichrome is a leading manufacturer of form-fill-seal packaging machines in India. A pioneer of flexible packaging in India, Nichrome brings four decades of experience and innovation to the table.

Nichrome’s offerings include a wide range of VFFS and HFFS packaging machines. Horizontal form fill seal machines are traditionally more flexible and versatile than vertical form fill seal ones, although the latest VFFS packaging systems are more adaptable to different products, pouch types & sizes, film types than earlier versions.

Pick and Fill Seal

Nichrome’s Pick-Fill-Seal machine provides the combined benefits of variety, productivity, and specialty packaging for ready-to-eat foods. Using versatile rotary technology, the horizontal packaging machine conveniently packs a wide variety of ready-to-eat foods in eye-catching innovative shapes while maintaining freshness of the products.

The machine is sturdy and compact, easy to clean and maintain. An advanced variant of packaging technology innovated by Nichrome enables two or three different fillers to dispense multiple types of ingredients in the same pouch.

Bottle Filling Machine

Nichrome’s Automatic Bottle Filling system is designed to handle many different types of products, from water to tomato ketchup. From products with thin watery consistency to highly viscous products like ketchup, Nichrome’s liquid food packaging system can handle them all.

Nichrome’s liquid filling machine also handles a versatile SKU range with fast changeover and no change of parts. It is equally efficient packing in glass, HDPE and PP bottles or metal tins.

Conclusion

It could be a small variation in a pouch format or customization of an existing machine; a pro-actively developed filling system or consultancy & system design for a complete packaging plant - -Nichrome has the expertise, capabilities and innovation to transform productivity and enrich customer relationships in endless ways. Call Nichrome to discuss your unique requirements and let us amaze you with our products and services.

Working Of Pouch Filling Machines From Nichrome

Pouch filling machines are becoming increasingly popular for industrial packaging across industries and across the world. Pouches tend to be flexible, lightweight and offer several advantages over traditional packaging such as metal cans or glass bottles. 

There are generally two types of pouch filling machines: Vertical Form Fill Seal (VFFS) and horizontal form fill seal machines (HFFS), with VFFS being the preferred option.

Let’s understand the working principles of VFFS packaging machines: 

Vertical Form Fill Seal (VFFS) machines are a kind of pouch making and filling machines that have a vertical structure. These machines are mainly used for industrial packaging and processing and provide a more convenient and effective method of automatic packaging which saves time, prevents material wastage and reduces cost. 

Let’s look at the main components of VFFS pouch filling machines to understand the working of these machines: 

Film Pulling System: This component of VFFS machines consists of an unwinding roller and tensioner. A roll of film - generally laminated PE, PET, aluminium foil - is placed on an unwinding roller - which is usually positioned at the rear of the machine. The tensioner and servo motors firmly and precisely unwind and pull the film into the system.

Printer (Optional): This component prints the date, production batch code etc on the film when it passes by the printer. 

Pouch Former: The film moves to bag forming once the printing is done. The edges of the film are overlapped to shape the pouch while the top and bottom sealing is done by sealing jaws. 

Filling and Sealing Machine: Filling is carried out by connecting the bagging machine to a multi-head scale or similar filling machine - such as an auger or volumetric filler. These two components are synchronized electronically, so that as soon as the bag is ready, the product is released automatically.

The top of the bag is sealed once the product is dropped into it. The two parts of the overlapping material are pressed together and welded with heat using sealing jaws to create a side or centre seal. 

Pouch Cut: Once the bag is sealed and filled, it is cut away. The top seal of the first bag becomes the bottom of the next bag ad infinitum. The cut pouch is dropped into a collection system - typically a belt conveyor that carries the pouch to the next step of packaging.

 Control Cabinet: The side of the vertical form fill seal machine comes with a control cabinet inside which are all the electrical parts such as PLC, contactor, servo motors, pneumatic cylinder, solenoid valves, PLC expand mode, low-pressure electrical parts. The Human Machine Interface (HMI) makes operating and controlling the machine simpler.

 There are a number of pouch filling machine manufacturers that offer multiple machines for a diverse range of applications. If you are on the lookout for an oil pouch packing system or searching for a dependable milk pouch packing machine manufacturer, Nichrome is your best bet - whether you wish to package powder, liquid, viscous or granular products in flexible pouches.

 

Nichrome’s four decades of experience around the world, innovative R&D, state-of-the-art manufacturing, technology tie-ups with global companies, thousands of successful installations and strong nationwide service network can be matched by only a few pouch filling machine manufacturers. Nichrome’s technology know-how, capabilities and track record are unmatched in the industry. Connect with Nichrome for your pouch filling machine needs.

Genius Packaging Requires Creative Engineering

The power of innovative packaging

Be it a heart shaped box of chocolates, a star shaped packet of shampoo or a pear shaped bottle of juice, we all have to admit that we’re immediately drawn to products that are packaged better, or just differently. Our super-market shelves are lined with examples of creatively packaged products, in fruit shaped cartons, animal shaped sachets and sphere shaped bottles. And it’s only getting more imaginative.

“What’s in the packaging?”, you ask? “Everything”, is what prudent manufacturers in the consumer-goods industry will tell you. The problem today is that you, as consumer, have way too much to choose from. And a manufacturer of ketchup, for instance, can only make his ketchup so much different from his closest competitors; but there is no end to how creative he can get with the packaging. Differentiation in packaging is what the choice boils down to. The truth is that we would even pay a premium for superior, more interesting packaging.

The unique problem it poses

This competition to make products stand out on retail shelves poses a unique problem for packaging machine manufacturers - to be able to fill any kind of container with any kind of liquid. This is where creative engineering comes in.

We buy all sorts of liquids for daily use - oils, shampoos, creams, pastes and so on. All of these have differentiating properties that cause them to flow differently. One such critical specification is “viscosity” - the measure of a liquids ability to resist flow. Easy-flowing, water-like liquids have low viscosity, while thicker liquids have higher viscosities. Other characteristics that come into play include temperature, particle size, pH and degree of foaminess. Characteristics such as “lubricity” and “abrasiveness” also need to be taken into account.

Hence, innovative packaging solutions require packaging machine manufacturers to meticulously research hundreds of product applications—from chemicals and lubricants to beverages—in order to design genius liquid filling machines that can fill various types of containers – and do so rapidly and accurately. Further, they need to invent different kinds of liquid packaging machines to suit different kinds of packaging requirements.

The inventive solution

Packaging machine manufacturers like, Nichrome India Ltd, invest heavily in research and development, to devise automatic filling machines and automatic packaging machines to keep up with the demand for innovative packaging solutions.

Automatic liquid filling machines have different kinds of nozzles and fill-systems, suited to the different types of liquids; whereas liquid packaging machines are calibrated to suit the various kinds of packaging options – bottles, packets and sachets, cartons, etc.

Special pouch filling machines and sachet filling machines, that can fill and seal a wide range of liquids in a vast variety of pouches and sachets have been made available to industrial manufacturers thanks to cutting-edge technology developed by visionary engineers. These allow manufacturers to fill and seal liquid products into almost any kind of packet  – 3 side seal, 4 side seal, contour pack, stand up pack, twin sachet, packets with zippers, packets with spouts and what have you!

Manufacturers can, not only select an automatic liquid filling and packaging machinery based on the type of liquid they manufacture and the shape of packaging they desire, but also based on other priorities like reliability and hygiene or speed and accuracy or the space occupied by the machine. For example, speed, accuracy and minimum wastage would be the criteria for selecting an appropriate oil filling machine while hygiene and freshness would be of prime importance for milk filling and packaging.

Most of the automatic filling machines and automatic packaging machines available today are equipped with digital screens to enable the manufacturer to easily adjust the settings according to production needs.