Nichrome’s Bottle Filling Systems for Liquids

 

Automatic liquid filling machines and end-to-end production lines are helping make liquid packaging more accurate, fast and hygienic across a wide range of industries. Producers in the food and beverages, pharmaceutical, chemicals and cosmetics industries have come to realise that automated filling machines and automatic packaging machines have the capacity for much higher production speeds than manual filling. Even in the case of plastic or glass bottle filling, automated machines are more reliable in terms of accuracy, hygiene and output.

 

Considerations for Liquid Packaging

 

Even before the product hits the shelves, packaging and processing facilities must ensure that the product remains free of contaminants and possible spoilage before consumption.

While the packaging design is crucial for keeping products safe from contamination and spoilage, liquid products need to be protected prior to the packaging process.

Effective packaging systems integration needs to be utilized to ensure that the products remain safe at all times during the packaging process. In the case of liquid packaging lines, this includes using dependable liquid filling machines and related packaging equipment specifically designed to handle the product.

Nichrome displays its superior capabilities in Bottle Filling Systems for liquids.

Nichrome’s Liquid Packaging Solutions

 

Liquid packaging was the first technology developed by Nichrome way back in 1977. Nichrome answered the government’s call for cost-effective indigenous milk packaging by manufacturing India’s first indigenous milk pouch packaging machine.

 

Nichrome’s diverse range of liquid packaging machines is suited to packaging a wide variety of liquids. Nichrome has innovative packaging solutions for liquids ranging from free flow liquids, to highly viscous. Nichrome boasts of decades of experience in handling the different characteristics of different liquids: foam generating liquids, liquids with lumpy particles, liquids that need nitrogen flushing, liquids that require constant temperature, flammable liquids etc. Nichrome has the capacity to customise solutions for client-specific requirements.

 

Nichrome’s Bottle Filling Line for Liquids

 

Nichrome’s automatic bottle filling system is an integrated packaging solution that can pack liquids in SKUs from 100ml to 20ltrs.

Some of the applications of this automated bottle filling system include a diverse range of food and beverage liquids such as flavoured milk, water and buttermilk, soft drinks, energy drinks; non-food liquids such as perfumes, shampoo, handwash oil; viscous products such as ghee, ketchup, chocolate sauce et al.

 

Nichrome’s bottle filling line is an efficient integrated system for bottle filling and packaging. The components of this system include:

 

●     Turntable

●     UV sterilisation chamber

●     Automatic liquid filling machine

●     Cap feeding elevator

●     Rotary capping machine

●     Induction sealer

●     Labelling machine

●     Date & batch coding system

●     Packing table

 

Key Features of Nichrome’s Bottle Filling Line for Liquids

 

●     “No Bottle, No Filling” safety device which prevents spillage or drippage of liquids if there is no bottle in the line.

●     Auto cap placing, pressing and screwing feature available which effectively automates the bottling process.

●     Glass, HDPE, PP bottle and Metal Tin friendly line, so that a variety of container/bottle types can be filled.

●     Machine construction available in SS304, SS316 and M.S painted.

●     PLC controlled line for precision and accuracy.

●     Fast changeover design for different bottle sizes for quick changeover.

●     Digital LCD touchscreen display and settings for easy control and operation.

●     Safety enclosures with interlocks for rotary parts to prevent accidents.

●     Various bottle sterilization and cleaning options available for specific highly sensitive liquid packaging.

●     Versatile SKU packing range without the need to change parts.

●     Fast cut off option to achieve accuracy and speed.

●     Completely drip-free filling to avoid wastage and spillage.

 

Conclusion

 

Nichrome is India’s leading automatic filling machine manufacturer, and the pioneer in Milk pouch packing machines in India.

 

Since Nichrome’s development of India’s first indigenous milk packaging machine in 1977, it has been at the cutting edge of next-generation packaging technologies. It has been a brand trusted for its rich legacy of groundbreaking innovation, expansive domain knowledge and manufacturing prowess in packaging systems.

 

As an innovative packaging machine manufacturer, Nichrome has always had a strong belief in partnering with customers in order to understand their product and the challenges therewith, and providing value in every interaction. Nichrome’s impressive portfolio of advanced packaging solutions and global presence has been built on the platform of its strong in-house R&D and manufacturing capabilities.

Connect with Nichrome for your liquid packaging machine needs today!

Choosing the Right Packaging for Your Product

Packaging plays a crucial role in marketing. It determines whether you attract customers or not, and therefore, has a direct impact on your sales. When choosing the right packaging for your product, consider the types of packaging materials available in the market.

Types of packaging material

The options include:

Flexible materials

Flexible plastic comes in many forms, shapes and variations, allowing for multiple types of customisation. It is sustainable, tough and lightweight compared to other packaging. Flexible plastic packaging are classified by the type of treatment, process or product requirement and come in different versions such as high barrier with aluminum, special material for heat treatment, modified atmosphere packaging and for hot-fill, etc.

Semi-rigid materials for vacuum-packing

This type provides a high degree of transparency and excellent preservation properties. It consists of coextrusions with a PA, PE or PP base, which can also incorporate a high barrier and peelability.

 Rigid materials

On the basis of raw material, rigid materials can be segmented into metal, glass, paper and plastic. They offer a tough and resistant option that is highly transparent and recyclable.

Given the plethora of packaging materials available in the market, how do you know which one is right for your product and business. There are some basic criteria to evaluate and decide:

Budget

Materials like glass look great but are expensive to manufacture and transport. It is also breakable. However, sometimes, for certain products, consumers are willing to pay for greater perceived value. Keeping such considerations in mind, you need to define your budget and then search the market for available options in your set price range.

Transportation

Every product requires a high level of protection to get from point A to point B. The journey from factory to consumer can be harmful, so you need a clear understanding of how your product travels. The distance and time taken, modes of transportation used, storage conditions at each step – knowing all this will help you choose a strong and durable packaging that ensures your product remains undamaged and un-contaminated in transit.

Branding

Often times, manufacturers choose packaging that is an extension of their branding. For instance, if your USP is the organic or vegan aspect, you may consider packaging made from recycled, eco-friendly material. Also, packaging should look attractive and appeal to consumers. Flexible packaging offers some advantages in this regard, as it offers excellent printing possibilities and larger space for branding which helps your product stand out on crowded retail shelves.

Package size & shape

Single sale, single-serve, multipack, bulk – your product probably comes in different sizes. You need a packaging material that can adapt to each size with consistency and versatility. Size and shape are important when it comes to shipping and distribution. You should try and find the most ergonomic, convenient and cost-effective shape and size – and select material that helps you achieve these goals.

Sustainability

It’s important that you choose materials that comply with industry regulations, minimize environmental pollution and offer long term sustainability. Flexible packaging and shrink films are lightweight so they are cheaper to ship than bulkier, heavier packaging. If you’re into e-commerce, you need to consider packaging options that protect your product in transit while being easy and safe to dispose of.

Further, automated packaging systems offer speed, minimize wastage and cost-efficiency that makes food packaging or pharma packaging more sustainable. It makes smart business sense to evaluate all the various materials available, and pick the most sustainable one.

Packaging innovation to optimise your supply chain

Packaging is no longer limited to the pouch, box, strip or any other material that holds and protects the product. It’s an entire system of preparing products for safe, efficient and cost-effective movement throughout the supply chain.

Industry is now aware that packaging is not just the work of designers and marketing departments who focus on brand recognition and driving sales. Their emphasis is on developing packaging that grabs attention on crowded retail shelves.

With attention on driving sales and brand recognition, not much emphasis is placed on or trailer utilization of the package itself.

Packaging plays a crucial role in supply chain management. It affects the physical distribution of the package. Logistics demands packages that can be easily handled throughout all processes and by the consumer. Packaging also affects production, which prefers one size of packaging for all products to minimize time, material, and labor costs.

Package optimization makes the difference.

Package optimization is an activity that seeks to make the product’s packaging more supply chain friendly. By making small changes, packaging can be made more ergonomically and sustainable, saving time, material and money that can make a big difference to the company’s supply chain. This in turn, leads to maximized return on investment.

Product’s Packaging

Here are three basic ways to optimize your packaging:

1.Choose the right materials: It’s important to make smart decisions about the proper primary, secondary and tertiary packaging to help your product and its packaging navigate the different stages and environments it will travel.

Materials that are expensive or difficult to use could add time and money to your supply chain. The good news is, you can often reduce or change your packaging materials without compromising the quality of your product or the perception of your brand.

2.Think sustainability: Package optimisation is an opportunity to go green and promote sustainable business practices. You can find ways to use less material and/or find materials with reduced carbon footprint. This will help you save money and the environment — while enhancing your company’s image as an environmentally responsible corporate citizen.

3. Optimise shipment costs: When it comes to shipment from factory to retail shelf or consumer, the size and weight of your boxes impacts your logistics costs. Optimising your product package ensures you optimize the space and weight occupied in transportation and storage, so you can transport more products — saving both time and shipping costs.

How Nichrome helped saved millions with packaging optimisation

Nichrome, India is leading integrated packaging solutions provider recently came up with a small optimization idea that resulted in impressive benefits for its client. As an expert with over 4 decades in the business, Nichrome understands that the benefits of an optimized package are amplified throughout the distribution cycle.

Integrated Packaging Solutions

For a renowned milk producer and marketer in Pune, Nichrome suggested they alter the size of their milk pouch by a few millimeters, making it a rectangular shape. This minute change in the primary packaging not only makes the pouch stand out amongst the other square pouches in the market, it also means more SKUs can be fitted in a typical crate and further, more pouches in a truck. Besides the cost savings in packaging material, even greater savings have resulted from decreased handling, storage and transportation costs.

Conclusion

It’s not easy optimising your package. Ideally, companies should get their marketing, technical and logistics experts to collaborate and develop solutions that enhance efficiency, reduce wastage and lower shipping costs while protecting and promoting your product. Wasteful, environmentally damaging practices are unacceptable — both for business and the earth.

Partnering with a packaging expert like Nichrome can help. From pouch formats and packaging material for primary packaging, secondary packaging and tertiary packaging, Nichrome collaborates to add value and deliver the optimal solution.

www.nichrome.com

Where goals meet solutions: Nichrome’s end-to-end packaging solutions

Nichrome’s end-to-end packaging solutions

For decades, Nichrome has been at the forefront of next-generation packaging technologies; a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in innovative packaging systems.

Today, building on this heritage, we bring infinite possibilities to the table. For Food, Pharma and other applications, Nichrome offers integrated packaging solutions divided under three broad units: Packaging Machinery, Packaging Systems and Filling Systems.

Why integrated packaging systems?

Integrated packaging is critical for enhance the speed, accuracy and economy demanded by modern production. By automating and integrating packaging lines, manufacturers and packaging companies can improve the rate of production while reducing cost and enjoying quick return on investment. Other benefits include maximization of valuable human resources, waste reduction and minimization of downtime between runs.

Strategic partner for innovative packaging solutions

Innovation and engineering excellence are the pillars of Nichrome’s capabilities. As your full-service packaging partner, Nichrome combines products, equipment and strategic guidance to deliver smart packaging solutions. Whether you are just beginning to automate, augmenting n existing packaging system or looking for turnkey packaging solution, we have the in-house capabilities to address your challenges and cater to your specific needs. No matter what your budget or project scope, our skilled team delivers the insight and expertise to help design, install, commission and maintain your entire packaging line.

We partner to understand your goals and objectives, and provide recommendations to help with your safety & hygiene requirements, packaging design, marketing initiatives, cost optimisation and much more. With sound project design capabilities, strong R&D, and single-source convenience, Nichrome provides automated packaging solutions right from pre-packaging and primary packaging, to secondary packaging and tertiary or end-of-line solutions.

Nichrome also provides post-commissioning support through a strong nation-wide network of service engineers who ensure timely assistance when required. Furthermore, Nichrome makes spare parts accessible and affordable to minimize downtime and enhance durability and productivity for enterprises of all sizes.

www.nichrome.com

Complete packaging solutions backed by 4 decades of expertise: Nichrome

Nichrome is a pioneer of the packaging industry in India; a business built upon the values of innovation, efficiency, reliability and affordability. Since its inception in 1977, Nichrome has been working relentlessly to deliver cutting-edge technologies and excellent customer service – at competitive prices.

Complete Packaging Solutions

Today, armed with four decades of experience in primary packaging and indepth understanding of diverse industry needs and challenges, Nichrome has the know-how and manufacturing capability to deliver end-to-end automated packaging lines for a wide variety of applications.

At Nichrome, customers can access integrated packaging solutions with single-source convenience. Nichrome offers solutions for:

1.          Pre-primary packaging
2.          Primary packaging
3.          Secondary packaging
4.          Tertiary packaging

Depending on specific customer needs, Nichrome can deliver:

1.          Project design from concept to commissioning
2.          Integration of new machines in existing lines
3.          Customization of solutions to suit individual requirements   

By integrating and automating tasks on the packaging line, the rate of productivity rises while operation costs reduce. While the speed of the package line improves immensely, customers benefit from enhanced accuracy and reduction in waste and human errors.  Factory owners can increase product line efficiency and productivity without having to employ more people. Fully automated systems further decrease downtime. This saves money and maximizes ROI. 

Milk & dairy packaging, grain packaging, snacks packaging, powder packaging, sugar and salt packaging, oil packaging, ready-to-eat packaging – Nichrome’s proven prowess covers almost every food industry.

Contact Nichrome for customized integrated packaging solutions that transform productivity in your factory, and optimize your investment. www.nichrome.com

End-to-End Packaging Solutions and Beyond, With Nichrome

It all started in 1977 when Nichrome developed and manufactured India's first indigenous milk pouch packaging machine, in response to the Govt. of India's appeal to facilitate the country's White Revolution.

Nichrome’s Vertical Form Fill Seal machine

Today, 4 decades later, Nichrome has come a long way, with a footprint that extends to over 7000 installations in more than 45 countries worldwide. Liquid packaging machines, sachet packaging machines, HFFS packaging machines, VFFS packaging machines, automatic packaging machines for solids, powders, grains, RTE, pharma & personal care products – Nichrome’s range covers the full gamut of industry requirements for efficient and hi-speed pouch packaging.

The years of building up varied industry insights, innovating technologies and customizing solutions for specific challenges has enabled Nichrome to take its capabilities and offerings to the next level.

Nichrome is now perfectly positioned to be the innovative, end-to-end packaging solutions provider that customers can depend on. With more and more industries opting for increased automation in their factories for the obvious benefits of speed, accuracy, hygiene and productivity, there is a need for project design and execution - from concept to commissioning. There is also a requirement for Project Integration - of linking different stages and machines in a packaging line so that they work with seamless synchronization and efficiency.

Nichrome HFFS Machines - T-110

Nichrome has the skills and knowledge to deliver. With sound project design capabilities and strong R&D, Nichrome provides end-to-end packaging solutions right from pre-packaging, primary packaging, secondary packaging and tertiary or end-of-line solutions. Nichrome partners with clients to provide packaging solutions that suit their specific product needs and performance criteria – and fit their space and budget.

Nichrome also provides post-commissioning support through a strong nation-wide network of service engineers who ensure timely assistance when required. Furthermore, Nichrome makes spare parts accessible and affordable to minimize downtime of the customer’s system and enhance durability and OEE.

Visit our website: www.nichrome.com

Liquid Packaging solutions with top speed and effective sealing

Automatic filling machine for handling liquid packaging has to work at far greater speeds than applications related to solid products or viscous products such as oils. The nature of the products that are handled by a liquid packaging machine is one of high-volume disposal off retail shelves. Applications include milk, juices, and water. Nichrome’s Filpack Servo 10K is named for its handling capacity of 10,000 packs per hour for 200-milliliter dairy products packaging or any other liquid application. If the liquid filling machine is required to fill 500-milliliter packs, the machine works at the rate of 9000 packs per hour. For a one-liter size, the speed of delivery is 7500 packs per hour. With speed taken care of without any compromise, the next aspect of liquid filling machines that is crucial is the stability of the pouches.

Center Seal Pillow Pouch Innovative Packaging Solutions

Top-ranked Packaging machines India work with the CSPP pouch format for liquid packaging solutions. The format is available over 500 milliliter and 1-liter applications. The Filpack machine uses co-extruded virgin LDPE packaging material. The machine utilizes a servo driven impulse sealing mechanism. Optional accessories of this state-of-the-art liquid packaging machine include automatic pouch counting and creating system. There is also an optional system for post-packaging in bulk plastic bags. With speed and stability features at the highest degree of innovation and professionalism, liquid filling machine needs of wholesale or retail entities are resolved with aplomb. Get your dairy product packaging or juices or water packaging flying off the shelves on the back of a partnership with the best packaging machine manufacturers.

Makeup of the most effective liquid filling machines

Robust electronics powers the operation of an automatic filling machine. All controls are implemented with ease and uncomplicated modes. All aspects of the machine are motorized and the respective elements are all housed in separate well-designed structures. The electrical elements of the machine have their own cabinets making up the uncomplicated nature of modality that is the hallmark of a modern machine. While there are indeed lots of moving parts, lubrication is not an issue with advanced liquid filling machines. The filling system is motorized for consistency in filling and simplicity in process change over. The accuracy of innovative packaging solutions is between 0.3 and 0.5 percent. The accuracy will vary with the film and the product. Get your products packed and ready with comprehensive packaging efficiency with machines that are all about being operation fit with every glitch taken out of the equation.

Visit Nichrome Packaging Solutions’ website for more information on other packaging machines such viz. Powder packaging machine, oil packaging machine, sugar packaging machine, Pharma packaging machine, cosmetics & personal care packaging machine and much more.

How we pack liquids better than others?

Liquid foods as commodities require utmost care when packing, sealing and most importantly post packing as it also includes the transportation, till it reaches the consumer.

Nichrome is a packaging machine manufacturing company, who are experts in manufacturing liquidpackaging machine, dairy products packaging and automatic filling machine. When it comes to liquid filling and packaging; the pouches have to be dry, convenient to handle and attractive. Liquids have unique requirements for packaging, since they need to stay fresh and odorless on the supermarket shelves for a long time.

Nichrome’s Horizontal Form Fill Seal and Vertical Form Fill Seal machines have been designed to cater to the vast and varied requirements in liquid filling and packaging segment. These include edible oil filling and packaging machines, ghee pouch packaging machine, milk packaging and other dairy products packaging solutions.

Understanding how the machine affects the product – Nichrome is aware that impact of the filler can cause the liquid to change its taste, colour, smell and taste. The state and viscosity of the product can be unconsciously changed depending on the liquid filling machines. For example if the liquid is passed through the pipes faster than the required speed the liquid’s physical structure can change causing it to be less viscous. Nichrome keeps the product characteristics front-of-mind when manufacturing equipment.

Consistency accuracy and reliability – Nichrome’s innovativepackaging solutions ensure that every pouch is filled with the same amount of liquid maintaining the consistency of the filling machine. Nichrome’s liquid filling and packaging solutions provide vital accuracy while packing through different pouches of various sizes and weights, thus reducing the percentage of wastage per batch. Nichrome’s leak detectors test for pin-hole leaks in individual containers by comparing air pressure decay rate to a benchmark container; thus ensuring no leaks, increased reliability and accuracy. 

Read more about How we pack liquids better than others?

Genius Packaging Requires Creative Engineering

The power of innovative packaging

Be it a heart shaped box of chocolates, a star shaped packet of shampoo or a pear shaped bottle of juice, we all have to admit that we’re immediately drawn to products that are packaged better, or just differently. Our super-market shelves are lined with examples of creatively packaged products, in fruit shaped cartons, animal shaped sachets and sphere shaped bottles. And it’s only getting more imaginative.

“What’s in the packaging?”, you ask? “Everything”, is what prudent manufacturers in the consumer-goods industry will tell you. The problem today is that you, as consumer, have way too much to choose from. And a manufacturer of ketchup, for instance, can only make his ketchup so much different from his closest competitors; but there is no end to how creative he can get with the packaging. Differentiation in packaging is what the choice boils down to. The truth is that we would even pay a premium for superior, more interesting packaging.

The unique problem it poses

This competition to make products stand out on retail shelves poses a unique problem for packaging machine manufacturers - to be able to fill any kind of container with any kind of liquid. This is where creative engineering comes in.

We buy all sorts of liquids for daily use - oils, shampoos, creams, pastes and so on. All of these have differentiating properties that cause them to flow differently. One such critical specification is “viscosity” - the measure of a liquids ability to resist flow. Easy-flowing, water-like liquids have low viscosity, while thicker liquids have higher viscosities. Other characteristics that come into play include temperature, particle size, pH and degree of foaminess. Characteristics such as “lubricity” and “abrasiveness” also need to be taken into account.

Hence, innovative packaging solutions require packaging machine manufacturers to meticulously research hundreds of product applications—from chemicals and lubricants to beverages—in order to design genius liquid filling machines that can fill various types of containers – and do so rapidly and accurately. Further, they need to invent different kinds of liquid packaging machines to suit different kinds of packaging requirements.

The inventive solution

Packaging machine manufacturers like, Nichrome India Ltd, invest heavily in research and development, to devise automatic filling machines and automatic packaging machines to keep up with the demand for innovative packaging solutions.

Automatic liquid filling machines have different kinds of nozzles and fill-systems, suited to the different types of liquids; whereas liquid packaging machines are calibrated to suit the various kinds of packaging options – bottles, packets and sachets, cartons, etc.

Special pouch filling machines and sachet filling machines, that can fill and seal a wide range of liquids in a vast variety of pouches and sachets have been made available to industrial manufacturers thanks to cutting-edge technology developed by visionary engineers. These allow manufacturers to fill and seal liquid products into almost any kind of packet  – 3 side seal, 4 side seal, contour pack, stand up pack, twin sachet, packets with zippers, packets with spouts and what have you!

Manufacturers can, not only select an automatic liquid filling and packaging machinery based on the type of liquid they manufacture and the shape of packaging they desire, but also based on other priorities like reliability and hygiene or speed and accuracy or the space occupied by the machine. For example, speed, accuracy and minimum wastage would be the criteria for selecting an appropriate oil filling machine while hygiene and freshness would be of prime importance for milk filling and packaging.

Most of the automatic filling machines and automatic packaging machines available today are equipped with digital screens to enable the manufacturer to easily adjust the settings according to production needs.