NICHROME AT PMEC 2022

 

Hark!! Indian pharma industry’s biggest exposition of the year PEMC-2022 is just round the corner! This year’s action-packed event promises to be more than just an exhibition. With online features and networking opportunities it is envisaged to be bigger and better than the last edition.

…And Nichrome India Limited will be a featuredand popular participant in the expo that is on from November 29-December 1, 2022, at Greater Noida, Delhi NCR.

Pharmaceutical Packaging Machines

Nichrome’s pharmaceutical packaging machines and cosmetic packaging machines are legendary. Post-globalisation and post-pandemic, the need to match international quality standards in the pharma industry has become top priority. Pharma manufacturers are compelled to raise their packaging protocols to the highest degree of excellence.

… And Nichrome’s pharmaceutical packaging machines are designed to achieve just that!Nichrome’s cosmetic packaging machines are available for several applications like packing hair gel, body lotion, shampoo, cream, liquid soap, toothpaste, hair wax and ointments.

Nichrome offers various solutions for granulation like High Shear Mixer for tablets & capsules. We offer an exhaustible portfolio of automated Fluid Bed Dryer (FBD), Tablet Compression Coating, Counting and Filling, Blister Packing, Bulk Packaging, and Cartoning machines.

For Injectable dosages, Nichrome brings proven technology with cost-effective and sustainable solutions.Nichrome has partnered with major suppliers of South-East Asia and Europe to bring the latest solutions to India's pharma industry.

Secondary Packaging,a specialty

Secondary packaging is the first thing your customer sees when picking up your products. Secondary packaging is any type of outer material that protects already packed consumer goods throughout transit. Secondary packaging machines from Nichrome carton packing machine manufacturing plant are designed around three basic concepts: versatility, ergonomics, and optimised efficiency for a small footprint.

Blister Packaging & Bottle Filling Line

Nichrome presents a versatile bottle filling line for liquids, powders, granules & solids. Applications for Nichrome’s bottle filling line range from protein powder, pharma powders, tablets, soya chunks etc.

Just change the filler and use the filling line for any liquid, powder, and solid application. Nichrome’s range of pharmaceutical packaging machines are commendable. The company’s bottle filling line is regarded highly preferred in the market.

A Programmable Logic Controller (PLC) system is fitted with a unique ‘no bottle no filling’ safety device, and safety enclosures with interlocks for rotary parts. It works well for high density polyethylene (HDPE) and glass bottles. The system offers a rapid changeover to bottles of varying sizes.

Nichrome offers world-class pharmaceutical packaging machines for both blister packaging and bottle filling line.Nichrome offers an exclusive portfolio of filler-weighers for diverse applications. With a range of filling capacities and built-in safety features, Nichrome’s filling systems can be integrated easily into existing packaging machines.

Nichrome at PMEC 2022

At PMEC India 2022, Nichrome will network and meet the movers and shakers from India's pharma machinery, technology, and ingredients industries, and obtain a competitive advantage.PMEC India 2022, will decidedly power Nichrome’s core competencies for integrated packaging systems for pharma.

At the online matchmaking event, we at Nichrome will seek to find the right partners for expansion and diversification. Nichrome will leverage the digital networking and content platform which will be open before and after the event. Extended parleys will be facilitated post-event and several business-specific partnerships are likely to be forged.

Horizontal Form Flow Wrap Machines

Horizontal form flow wrapping machines perform three tasks in one fluid, continuous motion--infeed and spacing of items, wrapping the film around the items, and then sealing and discharging the finished product. The packages need to be protective, consistent, and professional without sacrificing speed. Flow wrappers are often called form fill and seal machines.

Horizontal Form Fill and Seal machines are suitable for pillow-type packaging of big products. Nichrome’s Pick-Fill-Seal (PFS) is a Horizontal Form Flow and Seal (HFFS) machine – a durable, cost-effective solution with multiple filler options. An advanced variant of packaging technology innovated by Nichrome enables two or three different fillers to dispense multiple types of ingredients in the same pouch.

About Nichrome

Integrated Packaging Systems manufacturing pioneer and global industry leader Nichrome, has evolved from creating the first indigenous milk packaging machine in 1977 to a world leader in its chosen domains.

Bolstered by decades of brand equity, Nichrome is seldom equalled in offering a wide portfolio of automated machines using next-gen packaging technologies. A preferred and trusted brand in its class, Nichrome has an enduring legacy of innovation, deep domain expertise and manufacturing excellence.

Nichrome creates value for customers with its solutions for all packaging industries big and small and for use-cases ranging from the conventional and emerging.

Nichrome’s integrated and automated packaging solutions span the entire packaged product lifecycle. Nichrome’s application-specific solutions are bolstered by reliable service and support.

Though based out of Pune, India, Nichrome caters to the global markets and Nichrome’s global footprint extends to 45 countries with over 7,000 successful installations worldwide.

Conclusion

Nichrome promises customized pharma packaging services, product integration, on-schedule deliveries, and after-sales care. They also offer the benefit of single-supplier convenience, and the assurance of international technology backed by expert, local support….and all this will be showcased at PMEC India 2022.

POINTS TO CONSIDER WHEN BUYING PHARMA PACKAGING MACHINERY

 

In the pharma industry, there's no margin for error. Whether it be the research, product development, product manufacturing or packaging process, the highest levels of precision, hygiene and quality are mandatory. Stringent GMP, FDA and other compliances have to be met.

Choosing new pharmaceutical packagingmachines can be a confusing, stressful experience. There are so many manufacturers, suppliers and equipment models to choose from, and the cost implications can be huge. Here are some points to keep in mind when selecting your pharma packaging machinery.

1. Output capacity

Output capacity depends on the speed of your machine. Depending on your output requirement, choose a packaging machine thatcan deliver as per specifications. A machine that runs too fast or too slow can be problematic for your operators.

2. Digital capabilities

The pharma industry runs on the power of information technology and automation. A machine with advanced digital capabilities increases efficiency and enhances ease of use. From touch screens and all-access control to IoT compatible systems - pharma equipment with these capabilities will make your processes more productive, accurate and manageable.

3. Cleaning ease

Cleaning is an essential component of any manufacturing process but it shouldn't be complicated or involve huge amounts of downtime. Look for a machine that offers easy disconnect features. It will make cleaning faster, easier, and less stressful for your operators.

4. Production scale

Research industry requirements will naturally differ from those of industrial scale production lines. Machines can be oflab-scale and commercial-scale, so being clear about what type of equipment you need will make your selection easier and more effective.

5. Ease of operation

While modern machines are fully automatic, human intervention cannot be completely ruled out. Man-machine interaction still prevails, so you need a machine or pharma packaging line that is easy to understand and operate. Your equipment shouldn't be so simple as to miss out the latest innovations or technical features, nor should it be too complex to handle. With proper training, your operators should be able to efficiently manage day-to-day operations of the system.

6. Helpful, reliable supplier

Pharmaceutical machinery is a substantial investment, so find a supplier who deals in reputed brands and proven models. Your supplier should also have the knowhow, skills and experience to deliver and service high quality automatic packaging machines. Above all, your supplier should understand your industry needs and criteria, and patiently guide you through the best options.

PHARMACEUTICAL PACKAGING MACHINES FROM NICHROME

Nichrome is the pioneer and leading provider of integrated packaging solutions in India. It has joined hands with global players to bring to India a comprehensive, state-of-the-art range of cost-effective, high-quality filling lines and primary packaging systems for pharmaceutical products.

Strengthened by its own wealth of diversified knowhow and expertise in packaging, Nichromeoffers the advantage of pooled expertise, delivering top-quality, technologically advanced solutions spanning the entire value chain of filling and packaging lines for pharmaceutical products.

Pharmaceutical powder packing machines, liquid filling machines, sachet filling machines – Nichrome offers a wide range of automatic packaging machines for the pharma industry. It also offers blister packaging lines capsules, tablets, pills and other pharma/cosmetic products besides solutions for processes such as Granulation, Tablet Compression, Coating, Counting and Filling, Printing, Inspection, Bulk packaging, Labelling and Cartoning.

Integrated solutions include:

·         Counting and Feeding systems for tablets/capsules that cover bottle filling & capping, labelling, dessicant & leaflet insertion.

·         Injection Automation line for ampoules/vials that cover washing, drying & sterilising, filling and rubber stoppering, and AL-cap sealing.

If you’re considering pharma packagingmachine manufacturer, contact Nichrome. For 4 broad categories of pharmaceutical products, namely Oral Solid Dosage, Oral Liquid Dosage, Ophthalmic & ENT, and Injectibles (Vials/Ampoules and Pre-filled Syringes) - Nichrome offers advanced technology from international majors, backed by their own expertise, industry knowledge and strong nation-wide sales and service network. Can you ask for anything more?

INTEGRATED PHARMA PACKAGING SOLUTIONS FOR TABLETS FROM NICHROME

 

The pharma industry is constantly evolving and advancing. We see new formulations for better efficacy, alternative user-friendly forms in response to patient needs - complemented by advances in packaging design, materials and technologies.

Product protection is obviously the most important function of packaging. Pharmaceutical products have to be shielded from the damaging effects of the environment. Many formulations become unstable when exposed to air, moisture, or light, and therefore protection from these factors is necessary to ensure medicines remain effective and safe.

What is more, distribution of pharmaceutical products is now more global than ever before, and pharma packaging must therefore fulfil some universally accepted functions.

Functions of Pharma Packaging

1. Containment: The design of high-quality pharma packaging must take into account both the needs of the product and of the manufacturing and distribution system. This requires the pharma packaging: not to leak, nor allow diffusion and permeation of the product, to be strong enough to hold the contents when subjected to normal handling and not to be altered by the ingredients of the formulation in its final dosage form.

2. Protection: Pharma packaging must protect the product against all adverse external influences that may affect its quality, efficacy or potency, such as light, moisture, oxygen, biological contamination, mechanical damage and counterfeiting/adulteration.

3. Information: Pharma packaging is also an essential source of information on medicinal products which is provided by labels and package inserts for patients.

4. Convenience: This is associated with product use or administration

Nichrome’s pharma packaging solutions for tablets

Traditionally, tablets or capsules are the more popular form of oral medicines. These are either fed into plastic or glass pharmaceutical bottles or packed in blister packs. Nichrome offers world class pharma packaging solutions for both blister packaging and bottle filling.

Nichrome has tied up with international pharma packagingmanufacturers to bring their world-class technology for the advantage of the Indian pharma industry.

For tablets/capsules, Nichrome offers two state-of-the-art solutions:

COUNTING AND FILLING

Nichrome’s Counting & Filling machines set new standards in speed and versatility to count any tablet or capsule, and fill a wide range of bottles and containers. This pharma packaging solution is the ultimate answer to the increasing demand for flexible, modular solutions, increased efficiency, productivity and a smaller footprint.

This high speed Counting and Feeding System for Tablets / Capsules, is an integrated solution that covers the entire process:

-          Bottle Filling & Capping

-          Labeling Systems

-          Desiccant Insertion

-          Leaflet Insertion

Customers can order individual machines for specific tasks or invest in a complete integrated line.

BLISTER PACKAGING

Blister packaging is one of the fastest growing packaging options worldwide. Blister packaging helps to increase the shelf life of capsules, tablets, pills and other pharma/cosmetic products. Blister packaging is a proven solution for protecting pharmaceutical products, and are a convenient solution for patients, since they are easy to carry and use on-the-go. Among these are PVC, PCTFE, PVDC and thermoform blisters for less sensitive products or Alu-Alu cold form blisters for Active Pharmaceutical Ingredients (APIs) that are more sensitive.

Nichrome offers both medium and high-speed Blister Packaging Machines for Tablet/ Capsules. It also provides high-speed Card Blister Packaging with automatic feeding system for cosmetic and other healthcare products.

Nichrome Cartoning Machine range for Blister Strips, Bottles, Tubes and Sachets is the perfectly complementary secondary packaging solution. Customers can also request complete integrated lines.

Why Nichrome for Pharma packaging?

In a globalised world, with the opening of global channels and the need to match international standards and quality, pharma product manufacturers and the packaging industry have a challenging time ahead.

Nichrome presents the latest technology and packaging solutions for the pharmaceutical industry. Strengthened by its wealth of diversified knowhow and expertise in packaging, Nichrome is joining hands with global players to bring to India a comprehensive, state-of-the-art range of cost-effective, high-quality filling lines and primary packaging systems for pharmaceutical products.

Through their alliance with various companies around the world, Nichrome offers the advantage of pooled expertise, delivering top-quality, technologically advanced solutions spanning the entire value chain of filling and packaging lines for pharmaceutical products.

Nichrome promises customized pharma packaging services, product integration, on-schedule deliveries and after-sales care. They also offer the benefit of single-supplier convenience, and the assurance of international technology backed by expert, local support.

Nichrome Association with MPA, Italy Help to Spread Their Market in India

Nichrome is India’s leading provider of integrated packaging solutions. For four decades, it has led the way with pathbreaking innovations that transform efficiency and economy in a wide gamut of industries.

In its continuous pursuit of excellence and innovation, Nichrome now partners with MPA Technical Devices S.r.l. from Italy to introduce specialty sterile and precession dosing pumps to core pharmaceutical Industry in the injectable segment.

MPA is an Italian company engaged in designing and manufacturing of precession components for Ampoules / Vials filling machines, Format Parts / Change Parts for Sterile / Aseptic Filling machines, Blister Packaging. MPA manufactures these components from premium 316 L grade of stainless steel, hard chrome plating with specialty coating of DLC (Diamond Like Carbon) + PVD (Physical Vapor Deposition) method. This technology differentiates MPA from other manufacturers. This coating gives advantage of extreme hardness to the surface and overcomes the fragility issues of ceramic pumps.

With this cutting edge technology, MPA is able to provide advance certifications and documentation of version 3.1. All these advantages, MPA has evolved as one of the most preferred OEM suppliers and also the aftermarket service provider for major pharma companies in Europe, USA and Asia.

The MPA range of products and components includes:

• Filling Needles
• Metering Pumps
• Stopper Guide Tubes
• Filling Nozzles
• Manifolds
• Dispensers and Blowers
• Screw Conveyors
• Protections
• Aluminium Machine Parts
• Plastic Format Parts
• Steel Machine Parts
• Tools and Accessories

MPA Pumps: the stronger, superior choice for pharma & food packaging machinery

MPA Metering Pumps are supplied to the leading machine manufacturers of the world. The pumps have a hard chrome + DLC (Diamond Like Carbon) PVD (Physical Vapour Deposition) coating that delivers outstanding hardness and fluency that minimises wear & tear, increases durability.

This special feature enables machine manufacturers to work with tight tolerances up to 3-4 microns in comparison to the tolerances of 5-6 microns in case of Chrome. It offers hardness and coefficient of friction that is 10 times better than chrome-plated surfaces.

What’s more, zero black particles and contamination of Chrome help to eliminate the dripping and piston jamming normally faced in other pumps. All these advantages make MPA pumps the preferred choice for packaging machine OEMs across the world.

Conclusion:

Being a technosavvy company, Nichrome thrives to bring such trendsetting yet cost effective technology to India. This also helps customers to make their business sustainable in a highly competitive world. For pharmaceutical machine manufacturers who want to build such reliable and proven technology into their machines, or for end customers in the pharma industry who want to enhance the performance of their packaging systems, MPA components deliver unmatched efficiency, strength and durability.

Nichrome and MPA together with this advanced technology, will help Indian machine manufacturers to upgrade their machines to the next level and help the end customer make their business sustainable in this competitive world.

Nichrome with its experience over four decades in packaging, is proud to take the lead in the process and offer a unique value proposition for India’s pharma industry.

INTEGRATED PRE & POST PACKAGING FOR SPICES

Various food manufacturing industries need customized solutions for raw product processing, packaging & secondary conveying system. Basic processing lines require product handling systems, product cleaning & grading system, grinding or pulverizing, blending, etc.

Pre & Post Packaging Machine

Spices play an important role in enhancing the flavor and taste of processed foods. On account of their ability to impart flavor and aroma, spices have been used in the preparation of a wide variety of processed foods. Spices are required in preparing appetizing beverages and confectionary, soup powders, sauces, instant curries, canned meat and poultry products, etc. Spices are also used in medicines because of their carminative, stimulating and digestive properties. Considering the potential market opportunity of such units, Nichrome has developed end to end packaging solutions for the spice industry.

                                       

PROCESS DETAILS:

The key products of Spice sector are Turmeric, chilly, coriander & Cumin. Normally the process flow for primary processing line is as below:

(i) Washing: First of all, the spices are washed with water under high pressure to remove impurities.

(ii) Peeling & cutting to small pieces: Some spices require peeling and cutting to small pieces. Such spices are peeled with hand knives. After peeling, cut spices are conveyed till dryer.

(iii) Drying: Spices are spread on the floor for sun drying. At times, mechanical dryers are also used. Tray type dryer is most suitable for such product.

(iv) Grinding/ Pulverizing: Spices are ground in dry form. The basic principle is straightforward. A hammer mill is essentially a steel drum containing a vertical or horizontal rotating shaft or drum on which hammers are mounted. The hammers are free to swing on the ends of the cross, or fixed to the central rotor. The rotor is spun at a high speed inside the drum while material is fed into a feed hopper. The material is impacted by the hammer bars and is thereby shredded and expelled through screens in the drum of a selected size.

(v) Screening / Grading – After grinding, the powder is transferred to vibro screener for grading of the ground product. Here, bigger size particles are separated from original product. After screening, the product is conveyed for mixing process.

(vi) Mixing: After all the above operations, various spices for different purposes are mixed together in a ribbon blender. For proper mixing, the blender runs in cyclic mode. A typical mix cycle usually takes no longer than 15 minutes and, with the ribbon agitator continuing to run, the discharge step is also completed quickly. It is a straightforward process which a basic Ribbon Blender can easily handle provided it is sized for the right bulk density. After blending, the powder is conveyed by screw conveyor till further equipment.

(vii) Packaging: At the end, spices powder is packaged in automatic form fill and sealing machine using a vertical form fill seal (VFFS) machine filler. Normally, powdery products are filled by servo driven auger filler to achieve accuracy & speed. Printed film roll is mounted at the back of the VFFS machine. After that, pouch formation, product filling & sealing are completed through PLC based programs.

Normally heat sealable laminated film is used for packing. Date batch coding facility is also provided on machine with various types of printer range.

Integrated Packaging Solutions

(viii) Territory Packaging: For distribution purpose, retail packs are again packed in cartons or gunny bags.

Normally, manually or in automatic mode, bundle / liner from LDPE or low thickness pouch as per the customer’s SKU range, are made. This pouch or liner is sealed with the help of band sealer or in an automatic machine. After that, the bundle / liner is repacked in territory gunny bag for further distribution.

Cartoning line – another method of secondary packing line is cartoning line. In this method, primary pouches are manually kept in cartons as per customized matrix. After that, the carton is conveyed through power roller conveyor till cart tapping staring machine. This machine folds carton flaps & sticks adhesive tape automatically on closed flaps. Before taping, the carton checkweigher is also used to cross-check carton weight or missed out pouch quantity. After taping, the carton is conveyed for carton stripping.

This unit seals the carton with metal strips. In the last stage, carton wrapping is also done for final dispatch.

Complete System Solutions

Nichrome, India's leading packaging machine manufacturer has built on decades of experience and knowhow to designing end-to-end packaging systems for spices. From individual spice pouch packaging machines and innovative filling systems to complete project design, Nichrome delivers innovation and quality that boosts productivity in food packaging.

POWDER PACKAGING PERFECTED: NICHROME INDIA

When it comes to powder packaging, few can match the expertise of Nichrome India. Nichrome is the leading pouch packaging machine manufacturer with over 7000 installations across 45 countries to its credit. With experience spanning 4 decades, Nichrome is well known for its innovation and indigenization of the latest technologies for Indian customers and applications.

Nichrome’s SALTPACK Vertical Form Fill Seal Machine offers a high-speed, automatic packaging solution for the salt industry. The products parts are designed of special grade materials suitable for salt handling and salt pouch packing. It involves the lowest running cost through reputed CE marked PLC housed in dust tight electrical panel for machine control.

Nichrome’s Salt Packaging Machine is equipped with unique film pulling technique which prevents film and product wastage. It packs up to 1000 gms in CSPP pouches at the rate of 60 packs per minute.

Salt Packaging Machine

For other powders such as Spices, Atta (Flour Products), Milk Powder, Coffee Powder, Premixes, Instant Mixes, Agro Chemicals, Pesticides, Nutraceutical and Pharma Powders, Nichrome offers a wide range of solutions to suit individual needs. Moreover, the Powder Packaging Machines come with a choice of fillers so they can be used for diverse products. It is this versatility that makes Nichrome the preferred choice for pouch packaging solutions.

MAXIMA 400 WITH SERVO AUGER

For example, Nichrome’s Multilane PV-125 is a versatile Pharmaceutical Packaging Machine with 5 different filler options. When fitted with a Positive Displacement Pump Filler, it packs Pastes, Cream Gel, Lotions, etc. in convenient 4 side seal sachets. For ORS and other free flowing and granular powders, capsules, tablets & lozenges, the Volumetric Slide Gate Cup Filler / Drum Filler is used.

Nichrome also offers a range of Horizontal Form Fill Seal Machines incorporating new-gen linear technology from Totpack of Spain. Totpack’s compact and versatile design offers both single and perforated chain of pouches. Totpack machines are equipped with well designed duplex modules for higher outputs, and promises easy and quick change over. Ideal for powders like ORS, Pharmaceutical, Spices, Milk, Coffee, Health Drinks, Instant Mixes, Premixes, Coconut & Hair Dye; and free flowing powders and granular products like ORS, Sugar, Rice, Cheese Balls, Pulses & Detergents, Totpack HFFS machines also pack viscous products like ketchup, pickles, ghee, shampoo, gels, etc. and free flowing liquids like milk, lassi, health drinks, juices, liquor, etc.

HFFS Machines

Contact Nichrome for customized packaging solutions for your factory. Nichrome collaborates to study and understand specific client needs, and then tailor solutions that optimize space, resources and productivity. For Powder Packaging, Nichrome offers project design and project integration capabilities covering the stages of primary packaging, secondary packaging and tertiary packaging.

For more details:www.nichrome.com

Pharma Powder Packaging Made Safe and Simple: Nichrome

When it comes to packaging pharmaceutical powders such as ORS, nutraceutical powders, etc. in flexible pouches or sachets, it is crucial that the packaging material delivers oxygen, light, and moisture barriers that meet stringent requirements (including clear high-barrier lamination). The sealant layers need to provide outstanding seal strength and seal-through-contamination characteristics that hold, carry and protect the contents of the pouch through the transportation and handling process.

Heat-sealable laminate or co-ex film is a preferred packaging material for many pharmaceutical companies. And Nichrome’s Pharmaceutical packaging machines are the chosen machines for speed, accuracy, performance and return on investment.

Nichrome’s Sprint 250 Plus with Servo Auger and Excel Plus with Servo Auger are VFFS machines that efficiently pack free-flowing and granular pharmaceutical powders in pouch quantities up to 2 kg and 10 kg respectively.  Sprint 250 plus with Servo Auger has a servo motor driven sealing system for effective sealing pressure, and a perforation system to offer chain of pouches. It is a sturdy, compact machine and can be easily integrated with upstream and downstream equipment.

Nichrome HFFS Machines - T-110

The Excel Plus with Servo Auger has a pneumatic driven system for horizontal sealing mechanism, motorized precise film reel unwinding mechanism and servo motor driven bag length control system. Both machines have a compact footprint and are designed as per stringent quality standards.

Allied optional equipment for both these sturdy pharmaceutical packaging machines include dynamic check weather with tendency control facility, online digital metal detection system, dust extraction system, PIP system and date/batch coding devices.

A leading packaging machine manufacturer, Nichrome also has other automatic packaging machines for the pharmaceutical sector – in both VFFS and HFFS formats. Nichrome also provides secondary packaging solutions like baling machines for smoother processes and enhanced efficiency in the packaging line.

Nichrome can also provide solutions tailored to you specific needs. To know more, visit www.nichrome.com